2.4
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
PRE-RIDE INSPECTION
ITEM INSPECTION / CHECK
Air Filter
• Air filter / air box is clean
• Filter is properly installed
• Air box cover is secured and fastened
Brake System
• Check brake fluid level is between MIN and MAX
• Check brake pedal is not soft when pushed
• Verify both brake lever and pedal stop and hold the vehicle
• Inspect for leaks
Cooling System
• Verify coolant level is filled to the FULL COLD mark on coolant reservoir (if engine is cold)
• Inspect hoses and radiator for leaks
• Extract debris from radiator
Engine Oil
• Verify oil level is in the SAFE range on the dipstick
• Inspect oil for color and contaminants
Engine Stop Switch
• Ensure operation
Exhaust
• Check fasteners
• Check spark arrester condition / attachment
• Inspect heat shields
Frame / Body Fasteners
• Inspect, ensure tightness, check none are missing
Front / Rear Suspension
• Inspect bushings
• Check for damage to the control arms / trailing arms
• Check for leaking shocks
• Check shock mounting fasteners
Fuel
• Inspect fuel lines for leaks and damage
• Start your ride on a full tank
Gauge Cluster
• Ensure operation of indicator lamps
Headlights / Taillights
• Ensure all lights are operational
• Adjust headlight aim as required
Shift Lever
• Ensure operation in all ranges (P, R, N, L, H)
Steering System
• Check for proper EPS operation (if equipped)
• Check for tightness/play in the steering wheel when turned lock to lock
Throttle
• Ensure smooth operation
• Snaps closed with handlebars in any position
Tires
• Check for proper air pressure in all tires
• Inspect for tire damage / objects in tire
• Ensure adequate tread depth
Wheels / Lug Nuts
• Ensure rim is not cracked / bent
• Verify proper lug nut torque
Winch (if equipped)
• Inspect cable / line and switch
• Ensure operation
MAINTENANCE
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