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Skoda Rapid NH 2013 User Manual

Skoda Rapid NH 2013
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.
List of Workshop Manual Repair Groups
Repair Group
00 - Technical data
30 - Clutch
34 - Controls, housing
35 - Gears, shafts
39 - Final drive - differential
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness
and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as
a matter of course, be observed.
Service
All rights reserved.
No reproduction without prior agreement from publisher.
Copyright © 2022 ŠKODA AUTO a. s. D4B80295F40

Table of Contents

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Skoda Rapid NH 2013 Specifications

General IconGeneral
BrandSkoda
ModelRapid NH 2013
CategoryAutomobile
LanguageEnglish

Summary

00 - Technical Data

Safety Instructions

Safety precautions for various situations including start-stop systems, road tests, and towing.

Gearbox Identification

Location and explanation of gearbox identification characters on the gearbox and vehicle data sticker.

Rules of Cleanliness

Guidelines for maintaining cleanliness during gearbox repairs to ensure proper function.

General Points

General information about the gearbox operation, clutch system, and gear oil.

General Repair Instructions

General notes and safety rules applicable to all repair procedures in the manual.

Contact Corrosion

Information on preventing contact corrosion between different materials in the gearbox housing.

Seals and Sealing Rings

Procedures for replacing and installing seals and sealing rings, including specific details for radial shaft seals.

Screws, Nuts

Instructions for loosening, tightening, and replacing screws and nuts, including self-locking nuts.

Electrical Components

Precautions and handling instructions for electrical components to prevent electrostatic discharge.

Filling Capacity

Details on gearbox and mechatronics oil filling capacities and specifications for the 7-speed DSG gearbox.

Gearbox to Engine Allocation

Table mapping gearbox identification characters to engine variants for Octavia III and Rapid.

Overview of Power Transmission

Diagram and description of the power flow in the 7-speed dual-clutch gearbox DSG for front-wheel drive.

30 - Clutch

Clutch Operation

General information on clutch operation and related mechanisms.

Clutch Release Mechanism Assembly Overview

Explains the assembly of the clutch release mechanism with a component overview.

Removing and Installing Clutch Engaging Mechanism

Step-by-step instructions for removing and installing the clutch engaging mechanism.

Adjust Clutch Engagement Mechanism

Detailed procedure for adjusting the clutch engagement mechanism, including special tools.

Dual Clutch Component Summary

Lists and identifies all components of the dual-clutch system.

34 - Controls, housing

Mechatronics

Comprehensive section covering mechatronics system components and procedures.

Mechatronics Component Summary

Provides an overview of all components related to the mechatronics system.

Removing and Installing Mechatronics

Step-by-step guide for safely removing and installing the mechatronics unit.

Set Mechatronics

Instructions on how to set the mechatronics, including procedures for jammed actuators.

Replace Bellows with Clutch Plate

Procedure for replacing the bellows and clutch plate on the mechatronics.

Replace Mechatronics Control Unit

Instructions for replacing the control unit of the mechatronics for dual clutch transmissions.

Shift Mechanism

Details on the operation, removal, installation, and adjustment of the shift mechanism.

Summary of Components - Gearshift Mechanism

Lists components of the gearshift mechanism for Octavia III and Rapid.

Emergency Release from Park Position

Procedures for emergency release of the selector lever from the 'P' position for Octavia III and Rapid.

Remove and Install Selector Mechanism

Step-by-step guide for removing and installing the selector mechanism with the control cable.

Inspect Gearshift Mechanism

Checks and tests to ensure proper operation of the gearshift mechanism.

Remove and Install Selector Lever Control Cable

Instructions for removing and installing the selector lever control cable.

Set Shift Mechanism

Procedure for setting the ZF shift mechanism, including microswitch adjustment.

Inspect and Adjust Selector Lever Control Cable

Steps to inspect and adjust the selector lever control cable for correct operation.

Remove and Install Selector Lever Handle

Instructions for removing and installing the selector lever handle and its cover.

Install Lock Button on Selector Lever Handle

Procedure for correctly installing the lock button on the selector lever handle.

Replace Sealing Ring for Gearshift Shaft

Steps to replace the sealing ring for the gearshift shaft, often done with the parking lock cover.

35 – Gears, shafts

Removing and Installing Parking Lock

Detailed instructions for removing and installing the parking lock mechanism.

39 – Final drive - differential

Sealing Rings

General overview of the installation process for various sealing rings.

Replace Left Sealing Ring

Step-by-step guide for replacing the sealing ring on the left flange shaft.

Replace Right Sealing Ring

Instructions for replacing the sealing ring on the right flange shaft.

Removing and Installing Differential Gear

Detailed procedure for removing and installing the differential gear, including special tools.

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