CHASSIS
7-65
BRAKE DISC INSPECTION
Visually check the brake disc for damage or cracks.
Measure the thickness with a micrometer.
Replace the disc if the thickness is less than the service limit or if
damage is found.
Front disc thickness: Service Limit: 4.5 mm (0.18 in)
m09900-20205: Micrometer (0
-
25 mm)
Measure the runout with a dial gauge.
Replace the disc if the runout exceeds the service limit.
'~ront disc runout: Service Limit: 0.30 mm (0.012 in)
m09900-20607: Dial gauge (111 00 mm)
09900-20701
:
Magnetic stand
*
Brake disc removal (W7-10)
*
Brake disc installation (-7-14)
MASTER CYLINDER REMOVAL AND DISAS-
SEMBLY
Remove the rear view mirror and brake lever cover.
Drain the brake fluid.
(-7-60)
Disconnect the front brake switch coupler
@.
I
chemically with paint, plastics and rubber materials,
(
Place a rag underneath the union bolt on the master cylinder
to catch any spilt brake fluid. Remove the brake hose union
bolt and disconnect the brake hose.
pmGq
etc. and will damage them severely.
--
Remove the master cylinder
a.
Immediately and completely wipe off any brake fluid
contacting any part of the motorcycle. The fluid reacts