Suzuki DL 650 2004 User Manual

7.84 CHASSIS
Place the drive chain link being disjointed on the holder part
@ of the tool.
Turn in both the adjuster bolt
@ and pressure bolt "A @ so
that each of their end hole fits over the chain joint pin properly.
Tighten the pressure bolt
"A @ with the bar.
Turn in the pressure bolt
"B @ with the bar @ and force out
the drive chain joint pin
@.
Continue turning in the pressure bolt "B" @ until the
joint pin has been completely pushed out of the chain.
NOTE:
After the joint pin
is removed, loosen the pressure bolt
"5" @
and then pressure bolt "A"@.
Remove the joint pin @ of the other side of joint plate.
I CAUTION I
Never reuse joint pins, O-rings and plates. After joint
pins, O-rings and plates have been removed from the
drive chain, the removed joint pins, O-rings and plates
should be discarded and new joint plate, O-rings and
plate must be installed.
DRIVE CHAIN CONNECTING
JOINT PLATE INSTALLATION
Set up the special tool as shown in the illustration.
@ Tool body
@ Adjuster bolt
(3 Grip handle (without hole)
(3 Joint plate holder @ Pressure bolt "A"
(engraved mark "F520) Bar
@ Wedge holder & wedge pin
Connect both ends of the drive chain with the joint pin
(8)
inserted from the wheel side @ as installed on the motorcycle.
@ O-ring . .. 4 pcs
@ Joint plate
Joint set part number
DID: 27620-32C10
Do not use joint clip type of drive chain. The joint clip
may have
a chance to drop which may cause severe
damage to motorcycle and severe injury.

Suzuki DL 650 2004 Specifications

General

Brand	Suzuki
Model	DL 650 2004
Category	Motorcycle
Language	English