6-72 CHASSIS
MASTER CYLINDER REMOVAL AND
DISASSEMBLY
• Remove the frame cover. ( 6-8)
• Remove the brake fluid reservoir tank mounting bolt 1.
• Remove the reservoir cap and diaphragm.
• Remove the connector by removing the screw.
• Remove the O-ring 6.
#
Replace the O-ring with a new one.
• Pull out the dust seal then remove the circlip with the special
tool.
[[
[[
[ 09900-06108: Snap ring pliers
• Remove the push rod, piston/primary cup and spring.
• Place a rag underneath the union bolt on the master cylinder
to catch spilled drops of brake fluid. Remove the union bolt 2
and disconnect the brake hose.
• Loosen the lock nut 3.
• Remove the mounting bolts 4.
#
Immediately and completely wipe off any brake fluid con-
tacting any parts of the motorcycle. The fluid reacts
chemically with paint, plastic and rubber materials, etc.
and will damage them severely.
• With the clip removed, disconnect the hose.
• Remove the master cylinder by turning the master cylinder rod
5.
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