3-2 ENGINE
ENGINE CENTER
ITEM REMOVAL INSPECTION
REINSTALLATION
1 PAIR valve 3-16 3-29 3-98
2 Starter motor
3-16 7-14 3-98
3 Breather cover
3-25 ––––– 3-78
4 Thermostat
3-18 5-10 3-91
5 Cylinder head cover
3-16 3-30 3-97
6 Camshaft
3-17 3-30 3-92
7 Intake pipe ––––– –––––
3-42
8 Oil filter
3-25 ––––– 3-77
9 Oil cooler
3-25 ––––– 3-77
0 Oil pan
3-26 ––––– 3-76
ENGINE RIGHT SIDE
ITEM REMOVAL INSPECTION
REINSTALLATION
Exhaust pipe and muffler
3-5 ––––– 3-14
A Cam chain tension
adjuster
3-17 3-32 3-95
B Clutch cover 3-19 ––––– 3-89
Clutch (plates)
3-19 3-43 3-87
Primary driven gear
3-20 ––––– 3-85
Oil pump
3-21 3-44 3-85
Gearshift shaft
3-21 3-45 3-85
C
Starter idle gear cover
3-23 ––––– 3-83
Starter idle gear
3-23 ––––– 3-82
D Starter clutch cover
3-23 ––––– 3-82
Starter clutch
3-24 3-44 3-82
CKP sensor
3-24 7-23 3-81
Primary drive gear
3-24 ––––– 3-82
Cam chain and
cam chain tensioner
3-23 3-32 3-81
Cam chain guide
3-23 3-32 3-81
ENGINE LEFT SIDE
ITEM REMOVAL INSPECTION
REINSTALLATION
B
Engine sprocket 3-8 ––––– 3-13
C
Gear position switch
3-25 4-48 3-78
D
Generator (cover) 3-24 3-44 3-80
Generator rotor
3-24 ––––– 3-80
E
Water pump 3-24 5-14 3-79
ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE
The parts listed below can be removed and reinstalled without removing the engine from the frame. Refer
to page listed in each section for removal and reinstallation instructions.