3-48 ENGINE
REASSEMBLY
Assemble the countershaft and driveshaft in the reverse order of
disassembly. Pay attention to the following points:
NOTE:
* Rotate the bearings by hand to inspect for smooth rotation. Re-
place the bearings if there is anything unusual.
* Before installing the gears, apply engine oil to the driveshaft
and countershaft.
* Before installing the oil seal, apply grease to oil seal.
W 99000-25030: SUZUKI SUPER GREASE “A”
#
* Never reuse a circlip. After a circlip has been removed
from a shaft, it should be discarded and a new circlip
must be installed.
* When installing a new circlip, do not expand the end
gap larger than required to slip the circlip over the shaft.
* After installing a circlip, make sure that it is completely
seated in its groove and securely fitted.
NOTE:
When reassembling the transmission, attention must be given to
the locations and positions of washers and circlips. The cross
sectional view shows the correct position of the gears, bushings,
washers and circlips. (
3-49)
• When installing a new circlip, pay attention to the direction of
the circlip. Fit it to the side where the thrust is as shown in the
illustration.
#
When installing the gear bushung onto the shaft-align
the shaft oil hole 1 with the bushing oil hole 2.
Thrust
Sharp edge
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