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General| Brand | Suzuki |
|---|---|
| Model | LT-F500F 2002 |
| Category | Offroad Vehicle |
| Language | English |
Defines signal words and symbols used for emphasis and safety.
Lists important safety guidelines for service mechanics and vehicle reliability.
Identifies the specific vehicle model and shows its side views.
Indicates where to find frame and engine serial numbers for registration and parts ordering.
Recommends appropriate fuels, oils, and coolants for the vehicle.
Details recommended unleaded gasoline octane rating and fuel types for North America.
Specifies recommended engine oil classifications and viscosity ratings for different regions.
Recommends hypoid gear oil type and API classification for drive gears.
Specifies the required brake fluid type (DOT 4) and cautions against mixing fluids.
Advises on using antifreeze for aluminum radiators and specifies mixing ratios.
Provides guidelines for breaking in the engine and its moving parts for longevity.
Lists and illustrates various labels applied to the vehicle for compliance and information.
Details the vehicle's dimensions, mass, engine, and drive train specifications.
Lists chassis specifications including suspension, brakes, tires, and electrical system details.
Specifies the fluid capacities for the fuel tank, engine oil, differential, and coolant.
Lists codes corresponding to applicable countries and areas for vehicle specifications.
Provides a chart detailing recommended maintenance intervals for various components.
Describes the servicing procedures for items listed in the periodic maintenance chart.
Details the procedure for cleaning the air cleaner element to maintain engine performance.
Specifies initial tightening intervals and torque for exhaust system fasteners.
Explains how to check and adjust valve clearance for optimal engine operation.
Covers spark plug inspection, heat range, and replacement procedures.
Details how to measure and adjust the spark plug gap for proper ignition.
Instructs on inspecting fuel hoses for damage and fuel leakage.
Explains how to adjust the throttle cable play for proper throttle response.
Describes how to set the engine idle speed to the specified r/min.
Details the procedures for changing engine oil and replacing the oil filter.
Provides instructions for removing and installing the engine oil filter.
Outlines the procedure for changing the differential and final bevel gear oil.
Explains how to check and replace engine coolant for proper cooling.
Instructs on inspecting radiator hoses for damage and leaks, and replacement.
Details the inspection and adjustment procedures for the clutch system.
Describes how to clean the spark arrester pipe.
Covers inspection, replacement, and adjustment procedures for the brake system.
Explains how to check brake pad wear and replace them.
Details the procedure for adjusting the rear brake pedal and lever.
Covers checking and replenishing brake fluid levels, and air bleeding.
Provides steps for purging air from the brake fluid circuit.
Instructs on checking brake hoses for leakage, cracks, and damage.
Covers tire tread condition inspection and tire pressure checks.
Details adjustment procedures for the steering system, including toe-in.
Outlines inspection procedures for suspension components like arms and shock absorbers.
Lists critical chassis nuts and bolts and their specified tightening torques.
Indicates major lubrication points and procedures for smooth operation.
Explains how to perform a compression test to check cylinder condition.
Provides the step-by-step procedure for conducting a compression test.
Details how to check engine oil pressure for proper lubrication.
Provides the procedure for testing engine oil pressure.
Covers inspections for clutch engagement and lock-up speeds.
Describes how to inspect the parking mechanism for proper locking function.
Lists engine parts that can be removed without removing the entire engine.
Details the sequential steps for removing and reinstalling the engine from the frame.
Provides procedures for disassembling the engine's top and bottom sides.
Covers inspection and servicing for cylinder head cover, cylinder head, and related parts.
Details inspection and servicing procedures for the camshaft and its components.
Covers inspection and servicing for the cylinder, including bore and distortion checks.
Explains inspection and servicing for the piston, rings, and pin.
Details inspection and servicing for connecting rods and crankshaft components.
Covers inspection and servicing for clutch drive plates, driven plates, springs, shoes, and wheel.
Details the procedure for installing the starter clutch assembly.
Explains the disassembly and reassembly of the transmission components.
Covers inspection and servicing for the gearshift forks and their clearances.
Details inspection, removal, and installation of the transfer gearshift cam.
Covers removal, cleaning, and installation of the oil pump and filter.
Details the removal and cleaning of the oil sump filter and crankcase.
Covers removal and installation of the generator rotor and related components.
Details the removal of gearshift fork shafts, forks, and cams.
Covers removal and installation of the balancershaft and driven gear.
Explains the procedure for removing the crankshaft using a special tool.
Provides guidelines for reassembling the engine bottom side components.
Illustrates the components and assembly of the gearshift cam and forks.
Details the construction and components of the front driving system, including the differential.
Explains the steps for removing the front drive (differential) assembly.
Details the disassembly of the front drive (differential) gear case and its components.
Covers inspection of the 2WD/4WD shifting system and its components.
Details the construction and components of the rear driving system, including the differential and parking brake.
Explains the steps for removing the rear drive assembly.
Details the disassembly of the rear drive shaft and parking mechanism.
Covers inspection of the parking pawl, gear, shaft, and cam for wear or damage.
Provides instructions for reassembling the rear drive gear case bearings and oil seals.
Details the steps for installing the rear drive assembly, including torque specifications.
Explains how to adjust backlash and tooth contact using shims for both front and rear differentials.
Provides diagrams and torque values for reassembling drive train components.
Details the construction and components of the fuel tank, including the fuel level gauge.
Instructs on inspecting fuel lines, tank, and cap for damage and leakage.
Covers removal, inspection, and cleaning of the fuel valve and strainer.
Explains removal, inspection, and remounting of the fuel level gauge.
Details carburetor construction, specifications, removal, disassembly, cleaning, and reassembly.
Illustrates the components of the carburetor assembly.
Lists specifications for the carburetor, including type, bore size, and jet sizes.
Provides steps for removing the carburetor from the engine.
Details the process of disassembling the carburetor components.
Outlines procedures for cleaning carburetor jets, circuits, and components.
Lists items to check for damage or clogging in the carburetor.
Guides on reassembling the carburetor components, including pilot screw and diaphragm.
Discusses engine coolant mixture ratios, types, and handling precautions.
Explains how to inspect the cooling circuit for leaks and tightness using a pressure tester.
Details procedures for radiator removal, remounting, and inspection of hoses.
Covers removal and installation of the radiator reservoir tank.
Explains how to inspect the radiator cap's valve opening pressure.
Provides steps for cleaning radiator fins and repairing bent fins.
Instructs on inspecting radiator hoses for cracks, flattening, and leaks.
Covers removal, inspection, and installation of the cooling fan and motor.
Details removal, inspection, and installation of the cooling fan thermo-switch.
Covers removal, inspection, and installation of the engine coolant temperature switch.
Explains removal, inspection, and installation of the thermostat, including testing.
Details removal, inspection, and disassembly of the water pump.
Lists components and procedures related to the engine lubrication system.
Provides a chart illustrating the engine oil flow and lubrication paths.
Details the construction and components of the vehicle's exterior body panels.
Covers wheel removal, remounting, and tightening of wheel nuts.
Explains tire replacement procedures, including bead mounting and inflation.
Details construction, removal, inspection, and reassembly of the front drive shaft.
Covers construction, pad replacement, fluid replacement, and caliper/disc procedures.
Provides steps for replacing front brake pads, including torque specs.
Details the procedure for replacing brake fluid and bleeding the system.
Explains how to remove and disassemble the front brake caliper.
Covers inspection of the brake caliper, piston, rubber parts, and holder.
Guides on reassembling and remounting the brake caliper components.
Details the removal and disassembly of the front and rear brake discs.
Explains how to measure brake disc thickness and runout.
Guides on reassembling and remounting the brake disc, including torque.
Covers removal and disassembly of the master cylinder assembly.
Details inspection of the master cylinder bore and piston/rubber parts.
Guides on reassembling and remounting the master cylinder components.
Details the construction and components of the front suspension system.
Explains the steps for removing and disassembling the front suspension components.
Covers inspection of the front shock absorber, wishbone arm, and knuckle end.
Covers construction, removal, inspection, and reassembly of the steering system.
Illustrates the components of the steering system, including handlebars and tie rods.
Details the steps for removing and disassembling steering components like handlebars and speedometer.
Covers inspection and servicing of the steering shaft and its holders.
Covers construction, pad replacement, fluid replacement, and caliper/disc procedures for the rear brake.
Explains how to replace rear brake pads, including torque specifications.
Details the procedure for replacing rear brake fluid and bleeding the system.
Explains how to remove and disassemble the rear brake caliper.
Covers inspection of the rear brake caliper, piston, rubber parts, and holder.
Guides on reassembling and remounting the rear brake caliper components.
Details the construction and components of the rear suspension system.
Explains the steps for removing the rear suspension components like shock absorbers and swingarm.
Details the construction and components of the rear axle assembly.
Covers construction, removal, inspection, and reassembly of the gearshift lever mechanism.
Details removal and installation procedures for the reverse gear cable and parking cable.
Explains how to adjust the parking interlock cable play for proper function.
Provides important precautions for servicing electrical connectors, couplers, clamps, fuses, and semi-conductors.
Details battery specifications, connection procedures, wiring routing, and tester usage.
Illustrates the locations of key electrical components on the vehicle.
Outlines troubleshooting steps for battery charging issues and system inspection.
Covers troubleshooting, removal, disassembly, inspection, and reassembly of the starter system.
Explains the steps for removing and disassembling the starter motor.
Details inspection procedures for carbon brushes, commutator, and armature coil.
Guides on reassembling and remounting the starter motor components.
Explains how to inspect the starter relay for continuity and resistance.
Details how to inspect the neutral relay for continuity.
Refers to page 8-33 for switch continuity testing.
Covers troubleshooting and inspection of the ignition system, including coils and spark plugs.
Explains how to measure the ignition coil's primary peak voltage.
Details how to measure the primary and secondary resistance of the ignition coil.
Explains how to measure resistance for pickup and power source coils.
Describes the 2WD/4WD system's components and operation for shifting modes.
Covers parts names, operating procedures, and inspection of the speedometer assembly.
Details replacement procedures for headlight and auxiliary light bulbs.
Explains the procedure for replacing brake light and taillight bulbs.
Lists various switches and their continuity testing procedures using a multi circuit tester.
Covers battery specifications, initial charging, servicing, and recharging operations.
Provides a comprehensive guide for diagnosing and resolving engine performance issues.
Lists common drive train complaints, symptoms, and suggested remedies.
Details troubleshooting for carburetor issues like starting difficulty and rough idling.
Covers troubleshooting for chassis-related issues like handling, steering, and suspension noise.
Lists common brake complaints, symptoms, and remedies for braking performance issues.
Provides troubleshooting for engine overheating and overcooling issues.
Lists common electrical complaints and their possible causes and remedies.
Covers troubleshooting for battery issues like sulfation, rapid discharge, and polarity.
Presents the complete electrical wiring diagram for the vehicle.
Illustrates the proper routing for wiring harnesses, cables, and hoses.
Lists and illustrates special tools required for various servicing procedures.
Provides a detailed chart of tightening torques for engine and chassis components.
Lists standard and limit specifications for engine, drive train, and chassis components.
