Suzuki RM-Z250 Owner's Service Manual

GEARSHIFTING 9-5
INSPECTION
• Inspect the gearshift shaft

1 for bends and damage.
• Inspect the return spring

2 for damage.
• Replace the defective parts with a new one if necessary.
• Inspect the pawls

3, pins

4 and springs

5 for damage.
• Replace the defective parts with a new one if necessary.
INSTALLATION
Install the gearshift in the reverse order of removal. Pay atten-
tion to the following points:
• Apply a small quantity of THREAD LOCK SUPER to the gear-
shift arm stopper bolt

1 and tighten it to the specified torque.
# 99000-32030: THREAD LOCK SUPER “1303”
$ Gearshift arm stopper bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• Install the washer

2, spring

3 and gearshift cam stopper

4.
$ Shift cam stopper bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
• Align the pin groove

A with the pin

B when installing the
stopper plate

5.

Suzuki RM-Z250 Specifications

General

Brand	Suzuki
Model	RM-Z250
Category	Motorcycle
Language	English