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Takeuchi
Excavators
TB260
Takeuchi TB260 User Manual
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5-37
MAINTENANCE
EVER
Y 250 HOURS
REPLACING THE ENGINE OIL AND THE
OIL FIL
TER
Refer to “Replacing the engine oil and the oil
filter” on page 5-24.
EVER
Y 250 HOURS
INSPECTING AND ADJUSTING THE F
AN
BEL
T
Refer to “Inspecting and adjusting the fan
belt” on page 5-26.
INSPECTING AND ADJUSTING THE
COMPRESSOR BEL
T (AC)
Refer to “Inspecting and adjusting the
compressor belt (AC)” on page 5-27.
204
206
Table of Contents
Introduction
4
Machine Description
5
Table of Contents
7
Safety
11
General Precautions
12
Precautions When Preparing
18
Precautions When Starting
22
Precautions When Operating
24
Precautions When Stopping
33
Precautions When Transporting
34
Precautions on Maintenance
36
Safety Signs (Decals)
45
Controls
51
Names of Components (Canopy)
52
Names of Components (Cab)
54
Covers
56
Starter Key
56
Right Side Cover
56
Engine Hood
57
Left Side Cover
57
Fuel Lid
58
Fuel Filler Port
58
Fuse Box Cover
59
Cab
60
Cab Door
60
Emergency Exit
60
Front Window
61
Lower Front Window
62
Side Window
62
Emergency Hammer (Optional)
63
Sun Shade
63
Seat and Seat Belt
64
Seat
64
Seat Belt
65
Multi-Information Display
66
Main Menu Screen
66
Warning Lamps
67
Indicators
68
Screen Control Key
71
Screen Navigation
72
Switching Images
77
Instrument Cluster
78
Warning Lamps
78
Indicators
79
Meters
79
Multi-Data Display
80
Switches
98
Starter Switch
98
Engine Shutdown Switch <Applicable Machine Models 126100003 or Later
98
Throttle Controller
98
Horn Button
99
Deceleration Button
99
Travel Speed Button
99
Auxiliary 1St Switches
100
Auxiliary 2Nd/4Th Switch (if Equipped)
100
Third Auxiliary Hydraulic Switch and Button (if Equipped)
101
Auxiliary 2/4 Select Button (if Equipped)
101
DPF Manual Regeneration/Inhibit Select Switch <Applicable Machine Models 126100003 or Later
102
Light Switch
104
Wiper Switch
104
Washer Switch
104
Automatic Deceleration Switch
105
Power/Highland Mode Switch
105
Detent Mode Switch (Auxiliary 1St) (if Equipped)
106
Auxiliary 1St Auto Tank Switch (if Equipped)
106
Lift Overload Warning Switch (if Equipped)
107
Beacon Lamp Switch (if Equipped)
107
Levers and Pedals
108
Safety Lock Lever
108
Operating Levers
108
Blade Lever
109
Travel Levers/Pedals
110
Boom Swing Pedal
110
Accessories
112
Air Conditioner (if Equipped)
112
Cup Holder
117
Ashtray
118
Power Supply Socket
118
Interior Light
119
Mirrors
119
External Power Sockets
120
Radio (for Cab)
122
Auxiliary Hydraulic Lines (if Equipped)
126
Operating the Machine with an Accumulator
131
Load Safety Device (if Equipped)
132
Fuel Supply Pump (if Equipped)
134
Operation
135
Before Starting Operation
136
Getting on or off the Machine
136
Walk-Around Inspection
136
Daily Inspection
136
Starting and Stopping the Engine
137
Before Starting the Engine
137
Starting the Engine
138
Warming up the Engine
139
Stopping the Engine
139
Operating the Machine
140
Lever Pattern (ISO Pattern)
140
Lever Pattern (G Pattern) (if Equipped)
141
Warming up the Machine (Hydraulic Oil)
142
Inspection after Warm-Up
143
Operating the Travel Levers/Pedals
144
Stopping Travel
147
Operating the Working Equipment
148
Operating Procedures
150
Prohibited Operations
150
Cautions on Operating
153
Cautions on Traveling on Slopes
154
Getting out of Mud
156
Operations Possible with this Machine
156
Parking the Machine
158
Parking
158
Inspection and Checks after Stopping the Engine
158
Handling in Cold Climates
159
Preparing for Cold Climates
159
Cautions after Operations
159
After the Cold Climate
159
Handling Rubber Crawlers
160
Prohibitions
160
Cautions
161
Preventing the Rubber Crawlers from Coming off
161
Transport
163
Loading and Unloading
164
Hoisting the Machine
166
Securing the Machine
168
Maintenance
169
General
170
Maintenance Overview
170
Cautions on Maintenance
170
Service Data
172
Fuel and Lubricant Table
172
Regularly Replace the Hydraulic Oil
176
List of Consumables
177
List of Tools (if Equipped)
178
List of Tightening Torques
179
Safety-Critical Parts
180
Maintenance List
182
Walk-Around Inspection
184
Inspecting by Opening the Engine Hood and Covers
184
Inspecting by Walking Around the Machine
185
Inspecting While Sitting in the Operator's Seat
185
Daily Inspection (Every 10 Hours)
186
Inspecting and Replenishing the Coolant
186
Inspecting and Replenishing the Engine Oil
187
Inspecting the Water Separator
188
Inspecting the Fuel Level
189
Inspecting the Hydraulic Oil Tank Level and Replenishing
190
Lubricating the Working Equipment
191
After the Initial 50 Hours (Only for New Machines)
192
Replacing the Engine Oil and the Oil Filter
192
Inspecting and Adjusting the Fan Belt
194
Inspecting and Adjusting the Compressor Belt (AC)
195
Every 50 Hours
196
Inspecting and Adjusting the Crawler Tension
196
Lubricating the Slew Bearing
198
Draining the Water from the Fuel Tank
198
Inspecting the Battery Fluid Level and Replenishing
199
Every 100 Hours
201
Cleaning the Water Separator <Applicable Machine Models 126000002 or Later
201
After the Initial 250 Hours (Only for New Machines)
202
Replacing the Hydraulic Oil Return Filter
202
Replacing the Pilot Line Filter
203
Replacing the Travel Motor Gear Oil
204
Every 250 Hours
205
Replacing the Engine Oil and the Oil Filter
205
Inspecting and Adjusting the Fan Belt
205
Inspecting and Adjusting the Compressor Belt (AC)
205
Cleaning the Air Cleaner
206
Cleaning the Radiator Fins and the Oil Cooler Fins
207
Cleaning the Air Filters (AC)
208
Cleaning the Condenser (AC)
209
Inspecting the Refrigerant (Gas) Level (AC)
210
Every 500 Hours
212
Replacing the Fuel Filter
212
Replacing the Water Separator Filter
213
Every 1000 Hours
214
Replacing the Hydraulic Oil Return Filter
214
Replacing the Pilot Line Filter
214
Replacing the Travel Motor Gear Oil
214
Cleaning the Engine Cooling System
214
Replacing the Air Cleaner Element
216
Replacing the Air Breather Filter
217
Inspecting and Adjusting the Engine Valve Clearance
217
Inspecting the Engine Compression Pressure
217
Inspecting and Cleaning the Engine Starter and the Alternator
217
Every 1500 Hours
218
Inspecting, Cleaning and Checking Operation of the Engine Fuel Injectors <Applicable Machine Models: 126000002 or Later
218
Inspecting the Crankcase Breather System
218
Cleaning the EGR Cooler
218
Or Later
218
Lapping the Engine Valve Seats
219
Every 3000 Hours
220
Inspecting the Turbocharger (Blow Wash as Necessary)
220
Inspecting, Cleaning and Checking Operation of the EGR Valve <Applicable Machine Models: 126100003 or Later
220
Cleaning the EGR Lead Valve <Applicable Machine Models: 126100003 or Later
220
Inspecting and Cleaning the DPF Soot Filter <Applicable Machine Models: 126100003 or Later
220
Inspecting the Operation of the Air Intake Throttle Valve
220
Inspecting and Cleaning the Injector <Applicable Machine Models: 126100003 or Later
220
Every 4000 Hours
221
Replacing the Hydraulic Oil and Cleaning the Suction Strainer
221
When Required
224
Replacing the Bucket Teeth and the Side Cutters
224
Replacing the Bucket
226
Adjusting the Gap between the Bucket and Arm (if Equipped)
228
Inspecting and Replenishing the Windshield Washer Fluid
229
Draining the Water from the Water Separator
229
Lubricating the Levers and Pedals
230
Inspecting the Rubber Crawlers
231
Replacing the Rubber Crawlers
232
Every 2 Years
234
Replacing the Receiver Dryer
234
Maintenance During Extended Storage Period
235
Troubleshooting
237
Symptoms that Are Not Malfunctions
238
If the Engine Overheats
239
If the Battery Goes Dead
240
If a Fuse Blows
242
Inspecting and Replacing the Fuse
242
Inspecting the Fusible Link
243
Restarting after Adding Fuel
244
Bleeding Air from the Fuel System
244
If a Warning Lamp Flashes
246
Vehicle Error Code List
248
Engine Error Code List
250
Other Symptoms
258
Lowering the Boom to the Ground
261
Towing
262
If the Cab or Canopy Is Damaged
263
Specifications
265
Basic Specifications
266
Machine Dimensions
268
Operating Ranges
270
Lifting Capacities
273
Options
287
General Precautions
288
Safety Precautions
288
Cautions When Installing Attachments
288
Cautions When Operating Attachments
289
Attachment Combination Table
290
Selecting a Lever Pattern
291
Switching the Lever Pattern
291
Hydraulic Breaker
292
Cautions on Operating
292
Replacing the Hydraulic Oil Regularly
293
Travel Alarm
294
Optional Equipment Mass
295
Biodegradable Oil
296
Replacing the Hydraulic Oil with Biodegradable Oil
296
Cab Options
297
Angle Dozer Blade <Applicable Machine Models 126100003 or Later
298
Specifications
299
Operating Lever Switch Kit 1
300
Horn Button
300
Deceleration Button
300
Travel Speed Button
300
Auxiliary 1St Switches
301
Auxiliary 2Nd/4Th Switch
301
Auxiliary 2/4 Select Button
302
4
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Takeuchi TB260 Specifications
General
Brand
Takeuchi
Model
TB260
Category
Excavators
Language
English
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