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Zero SR/S User Manual

Zero SR/S
290 pages
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45-6 Brakes
Brakes
45
Brake Caliper (Front)
CAUTION: Do not operate the brake lever while
the master cylinder, and or brake caliper(s) is/
are removed or while the brake system is
disassembled.
Tools Required (includes tools required for
parent jobs):
8mm hex wrench
9mm hex wrench
T25
T50
14mm flare wrench
New Fluid Required:
DOT 4 brake fluid
New Seals Required:
Crush washers (x2)
Removal
1. Remove front brake pads. See Brake Pads
(Front), page 45.3.
2. Release wheel speed sensor (WSS) harness
from the left front brake hose clips (x2).
3. Remove left front caliper banjo bolt and
discard crush washers (x2). Tool: 14mm flare
nut wrench. Torque: 20 lb-ft (27 Nm).
CAUTION: Plug all open connections to
prevent ingress of moisture and debris.
CAUTION: Brake fluid is extremely harmful
to paint, so if brake fluid contacts a painted
surface, wash the surface immediately.
Note: Position a suitable container to contain
fluid spillage.
Note: Position absorbent material around
affected area to absorb possible fluid spillage.
Note: Replace crush washers upon
installation.
4. Remove left front caliper bolts (x2) and collect
retaining clip. Tool: T50. Torque: 30 lb-ft
(41 Nm).
5. Remove front brake caliper.
Installation
1. Installation is the reverse of the removal
procedure, except for the following:

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Zero SR/S Specifications

General IconGeneral
BrandZero
ModelSR/S
CategoryMotorcycle
LanguageEnglish

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