ABB A130-H57 User Manual

Operation Manual / 4 Product description / A130-H.. - A140-H
10 Mothballing the turbocharger / 10.1 Taking the engine out of opera-
tion for up to 12months
© Copyright 2017 ABB. All rights reserved. HZTL4030_EN Revision D May 2017
10 Mothballing the turbocharger
10.1 Taking the engine out of operation for up to
12months
State of the engine lubricating oil
The turbocharger normally remains attached to the engine. The measures to be taken for
mothballing the turbocharger depend on the state of the lubricating oil. No measures are re-
quired under the following conditions:
¡ Acid number (TAN) <2mg KOH/g
¡ The engine lubricating oil is replaced by a preservative oil and circulated with the pre-lub-
rication pump before the engine is taken out of operation. Residues of old engine oil are
flushed away in this way and the bearing parts are largely protected against corrosion.
Preparations for mothballing
WARNING
Handling operating materials and supplies
Swallowing or inhaling vapours of operating materials and supplies or con-
tact with them may be harmful to health.
u Do not breathe in these substances and avoid contact with the skin.
u Ensure proper ventilation.
u Observe the information in the material safety data sheet for the operat-
ing materials and supplies.
u Wear personal protective equipment (PPE) according to the material
safety data sheet.
u Comply with local legislation.
Wear safety goggles.
Wear safety gloves to protect against chemical hazards.
Wear a respiratory mask to protect against gases.
If the acid number (TAN) is greater than 2 mg KOH/g, the following mothballing measures
are necessary after taking the engine out of operation:
u Dismantle the turbocharger.
u The rotor and bearing parts must be dismantled and subsequently refitted by an ABB Tur-
bocharging Service Station.
u Clean all parts.
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ABB A130-H57 Specifications

General

Brand	ABB
Model	A130-H57
Category	Battery Charger
Language	English

Summary

Introduction

Essential Information

Basic information about the turbocharger and document applicability.

Registered Trademarks

Lists trademarks of external companies used in the document.

Related Documents

Lists related ABB operation manual document numbers.

Layout and Function of the Turbocharger

Explains the main components and operational principles of the turbocharger.

Warning Plates on the Turbocharger

Details the locations and importance of warning plates on the turbocharger.

Locations of the Rating Plates

Describes where the rating plates are located on the turbocharger.

Safety

Introduction to Safety

Introduces safety aspects and potential risks associated with turbochargers.

CE Conformity

States compliance of ABB turbochargers with the Machinery Directive 2006/42/EC.

Definition of Mandatory Signs

Explains the meaning and use of mandatory safety signs for PPE.

Definition of Safety Instructions

Defines the meaning of WARNING and CAUTION safety instructions.

Intended Use

Specifies the correct application of turbochargers and unapproved uses.

Deflagration on Gas Engines

Discusses the turbocharger's tolerance to deflagration events in gas engines.

Warning Plates on the Turbocharger

Details the placement, importance, and replacement of warning plates.

Turbocharger Rating Plate

Explains the information presented on the turbocharger rating plate.

Periodic Check of Pressure Vessels

Outlines the procedure for periodic checks of pressure vessels used by ABB.

Lifting of Loads

Provides safety guidelines and procedures for lifting turbocharger components.

Prerequisites for Operation and Maintenance

Lists requirements for personnel and conditions for safe operation and maintenance.

Hazards During Operation and Maintenance

Details hazards like noise, hot surfaces, rotating parts, and electrical installations.

Safe Operation

Covers safety during commissioning, operation, and electrical installations.

Safe Maintenance

Provides guidelines for safe maintenance, including occupational safety and risk prevention.

Safety Data Sheet

Product Description

Essential Information

Basic information about the turbocharger and document applicability.

Layout and Function of the Turbocharger

Explains the main components and operational principles of the turbocharger.

Warning Plates on the Turbocharger

Details the locations and importance of warning plates on the turbocharger.

Locations of the Rating Plates

Describes where the rating plates are located on the turbocharger.

Removing and Installing

Covers turbocharger weight, transportation, removal, installation, and storage.

Commissioning

Details oil supply, inspection procedures, and re-commissioning steps.

Monitoring Operation

Covers monitoring oil pressure, temperature, exhaust gas temp, and speed.

Operation and Service

Discusses noise, service tasks, replacement intervals, and engine stopping.

Periodic Maintenance Work

Covers foreword to maintenance and mechanical cleaning procedures.

Eliminating Malfunctions

Addresses malfunctions during start-up, operation, stopping, and speed measurement.

Dismantling and Fitting

Provides detailed procedures for dismantling, fitting, and measuring clearances.

Taking Out of Operation

Covers emergency repairs, installing replacement turbochargers and cartridge groups.

Mothballing the Turbocharger

Procedures for mothballing the turbocharger for short and extended engine downtime.

Disposing of Components

Guidelines for environmentally compatible disposal of turbocharger parts.

Spare Parts

Information on ordering spare parts and customer spare part sets.