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ABB A130-H57 User Manual

ABB A130-H57
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Operation Manual / 4 Product description / A130-H.. - A140-H
8 Dismantling and fitting / 8.5 Removing the gas outlet flange
© Copyright 2017 ABB. All rights reserved. HZTL4030_EN Revision D May 2017
Gas outlet flange with 6 press-off screws
CAUTION
Cracks in the gas outlet casing
Non-observance of the action steps described can lead to inadmissible
cracks on the gas outlet flange.
u Observe the maximum tightening torques when pressing off.
u Follow the action steps described.
Only dismantle the gas outlet flange if this is necessary for service work.
u If necessary: Treat the centering seat with rust remover through the press-off threads
and the clearance holes.
u Mark the casing position for assembly.
Fig.29: Removing the gas outlet flange
Product Press-off screws to be used
(strength 8.8) *
Tightening torque
A130 6x M6 ≤ 10 Nm
A135 6x M8 ≤ 20 Nm
A140 6x M10 ≤ 40 Nm
Table33: 6 press-off screws – gas outlet flange
* not included in the ABB Turbo Systems scope of delivery.
1. Evenly press off and remove the gas outlet flange (57002) with screws(01) according to
the table. If it is not possible to press off the gas outlet flange with the maximum tight-
ening torque, contact an ABB Turbo Systems Service Station.
2. If present: Remove the C-ring(57003).
Page 63 / 91

Table of Contents

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ABB A130-H57 Specifications

General IconGeneral
BrandABB
ModelA130-H57
CategoryBattery Charger
LanguageEnglish

Summary

Introduction

Essential Information

Basic information about the turbocharger and document applicability.

Registered Trademarks

Lists trademarks of external companies used in the document.

Related Documents

Lists related ABB operation manual document numbers.

Layout and Function of the Turbocharger

Explains the main components and operational principles of the turbocharger.

Warning Plates on the Turbocharger

Details the locations and importance of warning plates on the turbocharger.

Locations of the Rating Plates

Describes where the rating plates are located on the turbocharger.

Safety

Introduction to Safety

Introduces safety aspects and potential risks associated with turbochargers.

CE Conformity

States compliance of ABB turbochargers with the Machinery Directive 2006/42/EC.

Definition of Mandatory Signs

Explains the meaning and use of mandatory safety signs for PPE.

Definition of Safety Instructions

Defines the meaning of WARNING and CAUTION safety instructions.

Intended Use

Specifies the correct application of turbochargers and unapproved uses.

Deflagration on Gas Engines

Discusses the turbocharger's tolerance to deflagration events in gas engines.

Warning Plates on the Turbocharger

Details the placement, importance, and replacement of warning plates.

Turbocharger Rating Plate

Explains the information presented on the turbocharger rating plate.

Periodic Check of Pressure Vessels

Outlines the procedure for periodic checks of pressure vessels used by ABB.

Lifting of Loads

Provides safety guidelines and procedures for lifting turbocharger components.

Prerequisites for Operation and Maintenance

Lists requirements for personnel and conditions for safe operation and maintenance.

Hazards During Operation and Maintenance

Details hazards like noise, hot surfaces, rotating parts, and electrical installations.

Safe Operation

Covers safety during commissioning, operation, and electrical installations.

Safe Maintenance

Provides guidelines for safe maintenance, including occupational safety and risk prevention.

Safety Data Sheet

Product Description

Essential Information

Basic information about the turbocharger and document applicability.

Layout and Function of the Turbocharger

Explains the main components and operational principles of the turbocharger.

Warning Plates on the Turbocharger

Details the locations and importance of warning plates on the turbocharger.

Locations of the Rating Plates

Describes where the rating plates are located on the turbocharger.

Removing and Installing

Covers turbocharger weight, transportation, removal, installation, and storage.

Commissioning

Details oil supply, inspection procedures, and re-commissioning steps.

Monitoring Operation

Covers monitoring oil pressure, temperature, exhaust gas temp, and speed.

Operation and Service

Discusses noise, service tasks, replacement intervals, and engine stopping.

Periodic Maintenance Work

Covers foreword to maintenance and mechanical cleaning procedures.

Eliminating Malfunctions

Addresses malfunctions during start-up, operation, stopping, and speed measurement.

Dismantling and Fitting

Provides detailed procedures for dismantling, fitting, and measuring clearances.

Taking Out of Operation

Covers emergency repairs, installing replacement turbochargers and cartridge groups.

Mothballing the Turbocharger

Procedures for mothballing the turbocharger for short and extended engine downtime.

Disposing of Components

Guidelines for environmentally compatible disposal of turbocharger parts.

Spare Parts

Information on ordering spare parts and customer spare part sets.

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