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ABB A130-H57 User Manual

ABB A130-H57
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Operation Manual / 4 Product description / A130-H.. - A140-H
6 Periodic maintenance work / 6.2 Cleaning components mechanically
© Copyright 2017 ABB. All rights reserved. HZTL4030_EN Revision D May 2017
6.2.3 Compressor-end, non-rotating parts
WARNING
Handling operating materials and supplies
Swallowing or inhaling vapours of operating materials and supplies or con-
tact with them may be harmful to health.
u Do not breathe in these substances and avoid contact with the skin.
u Ensure proper ventilation.
u Observe the information in the material safety data sheet for the operat-
ing materials and supplies.
u Wear personal protective equipment (PPE) according to the material
safety data sheet.
u Comply with local legislation.
Wear safety goggles.
Wear safety gloves to protect against chemical hazards.
Wear a respiratory mask to protect against gases.
The following parts, which are relevant in terms of performance, can be cleaned in accord-
ance with the description below.
Fig.23: Compressor-end, non-rotating parts
72000 Compressor casing
77000 Wall insert
79000 Diffuser
u Clean the above-mentioned components with steam or ultrasound. Alternatively, soak in
diesel oil or water containing household cleaning agent. After soaking, remove contamin-
ation with a brush.
u Dry components completely.
u Spray cleaned surfaces with penetrating oil. Do not spray the outer surfaces of the tur-
bocharger.
Page 42 / 91

Table of Contents

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ABB A130-H57 Specifications

General IconGeneral
BrandABB
ModelA130-H57
CategoryBattery Charger
LanguageEnglish

Summary

Introduction

Essential Information

Basic information about the turbocharger and document applicability.

Registered Trademarks

Lists trademarks of external companies used in the document.

Related Documents

Lists related ABB operation manual document numbers.

Layout and Function of the Turbocharger

Explains the main components and operational principles of the turbocharger.

Warning Plates on the Turbocharger

Details the locations and importance of warning plates on the turbocharger.

Locations of the Rating Plates

Describes where the rating plates are located on the turbocharger.

Safety

Introduction to Safety

Introduces safety aspects and potential risks associated with turbochargers.

CE Conformity

States compliance of ABB turbochargers with the Machinery Directive 2006/42/EC.

Definition of Mandatory Signs

Explains the meaning and use of mandatory safety signs for PPE.

Definition of Safety Instructions

Defines the meaning of WARNING and CAUTION safety instructions.

Intended Use

Specifies the correct application of turbochargers and unapproved uses.

Deflagration on Gas Engines

Discusses the turbocharger's tolerance to deflagration events in gas engines.

Warning Plates on the Turbocharger

Details the placement, importance, and replacement of warning plates.

Turbocharger Rating Plate

Explains the information presented on the turbocharger rating plate.

Periodic Check of Pressure Vessels

Outlines the procedure for periodic checks of pressure vessels used by ABB.

Lifting of Loads

Provides safety guidelines and procedures for lifting turbocharger components.

Prerequisites for Operation and Maintenance

Lists requirements for personnel and conditions for safe operation and maintenance.

Hazards During Operation and Maintenance

Details hazards like noise, hot surfaces, rotating parts, and electrical installations.

Safe Operation

Covers safety during commissioning, operation, and electrical installations.

Safe Maintenance

Provides guidelines for safe maintenance, including occupational safety and risk prevention.

Safety Data Sheet

Product Description

Essential Information

Basic information about the turbocharger and document applicability.

Layout and Function of the Turbocharger

Explains the main components and operational principles of the turbocharger.

Warning Plates on the Turbocharger

Details the locations and importance of warning plates on the turbocharger.

Locations of the Rating Plates

Describes where the rating plates are located on the turbocharger.

Removing and Installing

Covers turbocharger weight, transportation, removal, installation, and storage.

Commissioning

Details oil supply, inspection procedures, and re-commissioning steps.

Monitoring Operation

Covers monitoring oil pressure, temperature, exhaust gas temp, and speed.

Operation and Service

Discusses noise, service tasks, replacement intervals, and engine stopping.

Periodic Maintenance Work

Covers foreword to maintenance and mechanical cleaning procedures.

Eliminating Malfunctions

Addresses malfunctions during start-up, operation, stopping, and speed measurement.

Dismantling and Fitting

Provides detailed procedures for dismantling, fitting, and measuring clearances.

Taking Out of Operation

Covers emergency repairs, installing replacement turbochargers and cartridge groups.

Mothballing the Turbocharger

Procedures for mothballing the turbocharger for short and extended engine downtime.

Disposing of Components

Guidelines for environmentally compatible disposal of turbocharger parts.

Spare Parts

Information on ordering spare parts and customer spare part sets.

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