Name: ABB ACS180
Brand: ABB
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ABB MACHINERY DRIVES

ACS180 machinery control program

Firmware manual

ACS180 FW.book Page 1 Tuesday, March 9, 2021 2:25 PM

Table of Contents5
Introduction to the Manual11
What this Chapter Contains11
Applicability11
Safety Instructions11
Target Audience12
Terms and Abbreviations13
Related Manuals14
Cybersecurity Disclaimer14
Control Panel15
What this Chapter Contains15
Home View and Message View16
Options Menu and Main Menu17
Options Menu17
Main Menu17
Start-Up, ID Run and Use21
What this Chapter Contains21
Start up the Drive21
Do the Identification (ID) Run22
Background Information22
ID Run Steps23
Start and Stop the Drive24
Change the Rotation Direction24
Set the Speed or Frequency Reference24
Set the Drive Parameters25
Open Diagnostics25
Change the Units26
Control Macros27
Contents27
ABB Standard Macro27
Default Control Connections for the ABB Standard Macro28
Hand/Auto Macro30
Default Control Connections for the Hand/Auto Macro30
Hand/Pid Macro32
Default Control Connections for the Hand/Pid Macro32
Modbus RTU Macro34
Default Control Connections for the Modbus Macro34
Alternate Macro36
Default Control Connections for the Alternate Macro36
Motor Potentiometer Macro38
Default Control Connections for the Motor Potentiometer Macro39
PID Macro41
Default Control Connections for PID Control Macro41
Program Features43
What this Chapter Contains43
Local and External Control Locations44
Local Control44
External Control44
Operating Modes of the Drive46
Speed Control Mode46
Torque Control Mode47
Frequency Control Mode47
Special Control Modes47
Settings and Diagnostics47
Drive Configuration and Programming48
Programming Via Parameters48
Control Interfaces49
Programmable Analog Inputs49
Programmable Analog Outputs49
Programmable Digital Inputs and Outputs49
Programmable Relay Outputs49
Fieldbus Control50
Motor Control50
Motor Types50
Motor Identification50
Scalar Motor Control51
Vector Control52
Reference Ramping52
Constant Speeds/Frequencies53
Critical Speeds/Frequencies53
Speed Controller Autotune54
Rush Control57
Jogging58
Autophasing60
Speed Control Performance Figures62
Torque Control Performance Figures62
User Load Curve63
U/F Ratio64
Flux Braking65
DC Magnetization66
Energy Optimization68
Switching Frequency68
Speed Compensated Stop69
Application Control70
Control Macros70
Process PID Control70
PID Trim Function73
Mechanical Brake Control80
DC Voltage Control85
Overvoltage Control85
Undervoltage Control (Power Loss Ride-Through)85
Voltage Control and Trip Limits86
Settings and Diagnostics88
Safety and Protections89
Fixed/Standard Protections89
Emergency Stop89
Motor Thermal Protection90
Automatic Fault Resets92
Other Programmable Protection Functions93
Diagnostics95
Fault and Warning Messages, Data Logging95
Signal Supervision95
Energy Saving Calculators95
Load Analyzer95
Miscellaneous97
Backup and Restore97
User Parameter Sets97
Data Storage Parameters98
Parameter Checksum Calculation98
Motor Potentiometer99
User Lock100
Parameters101
What this Chapter Contains101
Terms and Abbreviations102
Fieldbus Addresses102
Summary of Parameter Groups103
Short Parameter Listing104
Long Parameter Listing108
Actual Values108
Input References111
Warnings and Faults112
Diagnostics114
Control and Status Words117
System Info122
Standard DI, RO123
Standard DIO, FI, FO127
Standard AI131
Standard AO136
Operation Mode140
Start/Stop/Direction142
Start/Stop Mode152
Speed Reference Selection160
Speed Reference Ramp170
Speed Reference Conditioning175
Speed Control175
Torque Reference Chain181
Frequency Reference Chain185
Limits197
Fault Functions205
Supervision214
Motor Thermal Protection221
Load Analyzer227
User Load Curve230
Process PID Set 1234
Process PID Set 2249
Mechanical Brake Control252
Energy Efficiency253
Monitoring/Scaling Settings257
Data Storage261
Panel Port Communication262
Embedded Fieldbus264
External PID1272
HW Configuration274
System276
Motor Control285
User Motor Parameters289
Motor Data291
Differences in the Default Values between 50 Hz and 60 Hz Supply Frequency Settings297
Parameters Supported by Modbus Backwards Compatibility with 550298
Additional Parameter Data301
What this Chapter Contains301
Terms and Abbreviations301
Fieldbus Addresses302
Parameter Groups 1303
Parameter Groups 10307
Speed Reference Conditioning312
Speed Control312
Torque Reference Chain312
Frequency Reference Chain313
Limits314
Fault Functions314
Supervision315
Motor Thermal Protection316
Load Analyzer317
User Load Curve318
Mechanical Brake Control322
Energy Efficiency322
Data Storage324
Panel Port Communication324
Fault Tracing331
What this Chapter Contains331
Safety331
Indications332
Warnings and Faults332
Pure Events332
Warning/Fault History332
Event Log332
Viewing Warning/Fault Information333
QR Code Generation for Mobile Service Application333
Warning Messages334
Fault Messages342
Fieldbus Control through the Embedded Fieldbus Interface (EFB)351
What this Chapter Contains351
System Overview352
Modbus352
Embedded Fieldbus and External Control Panel Mode Switch352
Connecting the Fieldbus to the Drive352
Setting up the Embedded Fieldbus Interface (Modbus)353
Setting the Drive Control Parameters355
Basics of the Embedded Fieldbus Interface357
Control Word and Status Word357
References358
Actual Values358
Data Input/Outputs358
Register Addressing358
About the Control Profiles359
Control Word360
Control Word for the DCU Profile361
Status Word363
State Transition Diagrams365
References367
Actual Values368
Modbus Holding Register Addresses369
Modbus Function Codes370
Exception Codes371
Coils (0Xxxx Reference Set)372
Discrete Inputs (1Xxxx Reference Set)373
Error Code Registers (Holding Registers 400090374
Control Chain Diagrams375
What this Chapter Contains375
Frequency Reference Selection376
Frequency Reference Modification377
Speed Reference Source Selection I378
Speed Reference Source Selection II379
Speed Reference Ramping and Shaping380
Speed Error Calculation381
Speed Controller382
Torque Reference Source Selection and Modification383
Reference Selection for Torque Controller384
Torque Limitation385
Process PID Setpoint and Feedback Source Selection386
Process PID Controller387
External PID Setpoint and Feedback Source Selection388
External PID Controller389
Direction Lock390

Brand	ABB
Model	ACS180
Category	DC Drives
Language	English

ABB ACS180 User Manual

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