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Allen-Bradley PowerFlex400 User Manual

Allen-Bradley PowerFlex400
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3-18 Programming and Parameters
Terminal Block Group (continued)
T065 [Opto Out Sel] Related Parameter(s): P033, T066, T068, T072
T076, A163, d318
Determines the operation of the programmable opto output.
Options 0 “Ready/Fault” Opto output is active when power is applied. This indicates
that the drive is ready for operation. Opto output is inactive
when power is removed or a fault occurs.
1 “At Frequency”
(Default)
Drive reaches commanded frequency.
2 “MotorRunning Motor is receiving power from the drive.
3 “Hand Active” Active when drive is in local control.
4 “Motor Overld” Motor overload condition exists.
5 “Ramp Reg” Ramp regulator is modifying the programmed accel/decel
times to avoid an overcurrent or overvoltage fault from
occurring.
6 “Above Freq” Drive exceeds the frequency (Hz) value set in T066
[Opto
Out Level].
Use T066 to set threshold.
7 “Above Cur” Drive exceeds the current (% Amps) value set in T066
[Opto Out Level].
Use T066 to set threshold.
Important: Value for T066
[Opto Out Level] must be entered
in percent of drive rated output current.
8 “Above DCVolt” Drive exceeds the DC bus voltage value set in T066
[Opto
Out Level].
Use T066 to set threshold.
9 “Above Anlg 2” Analog input voltage (I/O Terminal 17) exceeds the value
set in T066
[Opto Out Level].
Do not use if T073
[Analog In 2 Sel] is set to 3 “Voltage
Mode - Bipolar”.
This parameter setting can also be used to indicate a PTC
trip point when the input (I/O Terminal 17) is wired to a
PTC and external resistor.
Use T066 to set threshold.
10 “Above PF Ang” Power Factor angle has exceeded the value set in T066
[Opto Out Level].
Use T066 to set threshold.
11 “Anlg In Loss” Analog input loss has occurred. Program T072
[Analog In 1
Loss] and/or T076 [Analog In 2 Loss] for desired action when
input loss occurs.
12 “ParamControl” Enables the output to be controlled over network
communications by writing to T066
[Opto Out Level].
(0 = Off, 1 = On.)
13 “Retries Exst” Value set in A163
[Auto Rstrt Tries] is exceeded.
14 “NonRec Fault” Number of retries for A163
[Auto Rstrt Tries] is exceeded
OR
Non-resettable fault occurs
OR
A163
[Auto Rstrt Tries] is not enabled.
15 “Reverse” Drive is commanded to run in reverse direction.
16 “Logic In 1” An input is programmed as “Logic In 1” and is active.
17 “Logic In 2” An input is programmed as “Logic In 2” and is active.

Table of Contents

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Allen-Bradley PowerFlex400 Specifications

General IconGeneral
EnclosureNEMA/UL Type 4/4X
Control MethodVolts per Hertz, Sensorless Vector Control
CommunicationRS485
Output Voltage0 to Input Voltage
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Short Circuit, Ground Fault
Storage Temperature-40°C to 70°C (-40°F to 158 °F)
Humidity5...95% noncondensing
AltitudeUp to 1000m (3280ft) without derating
Input Voltage200-240VAC, 380-480VAC, 500-600VAC, 600-690VAC (depending on model)

Summary

Important User Information

Safety Definitions

Defines safety terms like Warning, Attention, Shock Hazard, and Burn Hazard.

Overview

General Precautions

Covers critical safety warnings regarding voltage, ESD, and installation errors.

Chapter 1 Installation/Wiring

Opening the Cover

Provides instructions on how to open the drive cover for Frame C.

Mounting Considerations

Specifies mounting orientation, surface requirements, temperature, and clearances.

AC Supply Source Considerations

Explains considerations for ungrounded distribution systems and MOV disconnection.

General Grounding Requirements

Details safety ground, motor ground, and shield termination requirements.

Fuses and Circuit Breakers

Recommends fuse ratings and circuit breakers for branch circuit protection.

Power Wiring

Lists acceptable motor cable types and installation guidelines, including shock hazard warnings.

I/O Wiring Recommendations

Provides recommendations and precautions for control and signal wiring.

Start and Speed Reference Control

Explains various methods for controlling the drive's start and speed reference.

Chapter 2 Start Up

Before Applying Power to the Drive

Lists essential checks before applying power, including safety precautions.

Integral Keypad Operation

Describes the operator keys, LED indicators, and LCD display functions.

Chapter 3 Programming and Parameters

About Parameters

Explains the types of parameters: ENUM, Numeric, and Bit.

Parameter Organization

Details the organization of parameters into groups like Basic Display and Program.

Basic Program Group

Details core parameters for motor configuration and basic operation.

Terminal Block Group

Explains parameters related to digital and analog inputs/outputs and relay functions.

Advanced Program Group

Details advanced parameters for PID, AutoSwap, and other specialized functions.

Chapter 4 Troubleshooting

Faults

Defines faults and categorizes them into Auto-Reset/Run and Non-Resetable types.

Table 4.A Fault Types, Descriptions and Actions

Lists common faults, their descriptions, and corrective actions.

Common Symptoms and Corrective Actions

Provides guidance for diagnosing and resolving common drive issues like no start or unstable operation.

Appendix A Supplemental Drive Information

Specifications

Details electrical, control, and input/output specifications for the drive.

Environment

Covers environmental operating conditions including temperature and atmosphere.

Appendix B Accessories and Dimensions

Table B.2 PowerFlex 400 Drives

Lists drive ratings, output current, catalog numbers, and frame sizes.

Product Dimensions

Provides weight information for PowerFlex 400 frames.

Appendix C RJ45 DSI Splitter Cable

Connectivity Guidelines

Provides guidelines for connecting peripherals using the RJ45 DSI Splitter Cable.

Appendix D Application Notes

Damper Control Setup

Explains how to embed damper control logic within the drive for cost reduction.

PID Setup

Explains the PID control loop and how to enable it for process control.

Appendix E Modbus RTU Protocol

Parameter Configuration

Lists PowerFlex 400 parameters used for configuring the drive on a network.

Appendix F Metasys N2

Using Metasys Configurable Objects to Access Parameters

Details reading and writing parameter values via configurable objects.

Appendix G P1 – Floor Level Network (FLN)

Network Points

Lists the point database for Application 2735, mapping points to parameters.

Using P1 Configurable Points to Access Parameters

Explains reading and writing parameter values using P1 configurable points.

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