65Bend-Tech Dragon A150
Troubleshooting Guide
Operator Control Panel
14
Ethernet Cable and Connections
If the machine is having connectivity issues and it has been determined there are no other
issues, it is possible the Ethernet cable or Ethernet cable connection has failed. In this
situation, the Operator can eliminate the Ethernet jumper cable and plug the Ethernet cable
directly into the ESS board. If the Ethernet cable is plugged directly into the ESS board and
there are still connectivity issues it is possible the ESS board has failed, or there is another
connectivity problem.
The Ethernet jumper cable is connected to the ESS board via an adapter plug. It is possible
the connections at the ESS board plug. Loosen the screws, remove the wires and reconnect if
necessary. Ensure the wires are secure in their connections. Ensure the screws are secure in
the plug.
Ribbon Cable
Ensure the Ribbon Cable is securely seated in the ESS board. The Ribbon Cable serves as
the output from the ESS to the Gecko Drive. If it is not making a complete connection it can
cause the machine to operate sporadically or fail to operate.
ESS Failure To Connect
The majority of connection issues are the result of improper cable routing, improper cable
connection, or the computer’s CPU running other programs simultaneously. Ensure the
Ethernet cable is connected properly and routed clear of other cables. Ensure the computer
is connected directly to the control box via the Ethernet cable. Check the computer ECU and
ensure it is not running other programs while trying to connect.
Symptom Cause Corrective Action
Gecko Drive
unresponsive, red LED lit
constantly
Bad Ethernet Jumper
Cable inside Operator box
Connect Ethernet cable directly to
ESS board input. If connectivity is
achieved, replace Ethernet Jumper
Cable.
Wires have come loose
from plug
Check wires in green Ethernet
connector plug. Remove and
reconnect if necessary.
Symptom Cause Corrective Action
ESS Failure To Connect
Control box not powered
up, fuse blown, e-stop
triggered
Check E-Stops, check fuses, check
ribbon connection to Breakout Board,
power up Control Box.
ESS Signature Error,
damaged cable
Check Ethernet cable.
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