Name: Ford 2006 Transit Body and Equipment Mounting Section
Brand: Ford
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Body and Equipment Mounting Manual

FordTransit 2006.5 (April 2006–)

Date of Publication: 12/2006

Table of Contents3
Conversion Affects on Parking Aids 33
About this Manual6
- Introduction6
- Important Safety Instructions6
- Warnings, Cautions and Notes in this Manual6
- How to Use this Manual6
Commercial and Legal Aspects7
- Terminology7
- Warranty on Ford Vehicles7
- Legal and Vehicle Type Approval7
- Alternative Type Approval7
- Legal Obligations and Liabilities7
- General Product Safety Requirement7
- Product Liability8
- Restraints System8
- Drilling and Welding8
- Minimum Requirements for Brake System and Load Apportioning Valves8
- Road Safety8
Contact Information9
Conversion Type14
Conversion Homologation23
Electromagnetic Compatibility (EMC)24
- Antenna Location24
Vehicle Duty Cycle Guidelines25
- Conversion Affect on Fuel Economy and Performance25
- Vehicle Ride and Handling Attributes25
End of Life Vehicle (ELV) Directive26
Jacking27
Lifting29
Noise, Vibration and Harshness (NVH)31
Vehicle Transportation Aids and Vehicle Storage32
Package and Ergonomics33
- General Component Package Guidelines33
- Driver Reach Zones33
- Driver Field of View33
- Conversion Affects on Parking Aids33
- Aids for Vehicle Entry and Exit33
Package and Ergonomics Specifications34
- Recommended Main Dimensions34
- Recommended Nominal Body Lengths for Chassis Cab Models36
- Front, Rear and Side Under-Run Protection38
- Recommended Main Load Area Dimensions for Bulkhead with Depression Driver Side39
- Recommended Main Load Area Dimensions for Bulkhead with Full Depression40
- Recommended Main Load Area Dimensions for Double Cab in Van Bulkhead41
Hardware Specifications43
Load Distribution Specifications44
- Load Distribution Calculations - Driver and Passenger Weight Distribution44
- Center of Gravity46
Towing54
- Towing Requirements54
Suspension System57
Front Suspension58
- Springs and Spring Mounting58
Rear Suspension59
- Springs and Spring Mounting59
- Rear Anti-Roll Bar59
Wheels and Tires60
- Wheel Clearance60
- Tire Manufacturers60
- Spare Wheel60
- Painting Road Wheels60
Driveshaft61
- Power Take off61
Brake System62
- General62
- Kerb Mass Data62
- Brake Hoses General62
Parking Brake63
- Relocated Parking Brake Lever63
Hydraulic Brake Actuation64
- Load Apportioning Valves64
- Front and Rear Brakes64
Anti-Lock Control - Stability Assist65
Engine66
- Engine Power Curves66
Engine Cooling75
- Auxiliary Heater Systems75
- Auxiliary Heater Installation76
- Air Flow Restrictions76
Accessory Drive77
- Front End Accessory Drive 2.4L Diesel and 2.3L Petrol77
- Front End Accessory Drive 2.2L Diesel79
Electronic Engine Controls81
Clutch82
Manual Transmission83
Exhaust System86
- Extensions and Optional Exhausts86
- Exhaust Pipes and Supports86
- Exhaust Heat Shields86
Fuel System88
Communications Network90
- CAN-Bus System Description and Interface90
- Central Junction Box (CJB)91
- Circuit Diagram93
Module Communications Network Specifications94
- Circit Diagram94
Charging System95
- General Information and Specific Warnings95
- Power Management Settings95
- Electrical Conversions95
- Fitting of Equipment Containing an Electric Motor97
- Vehicle Electrical Capacity - Alternator97
- Charge Balance Guidelines97
- Circuit Diagrams97
Battery and Cables98
- Battery Information98
- Generator and Alternator103
Climate Control System106
Instrument Cluster107
Horn108
Tachograph109
- Legislation109
- Tachograph Mounting110
Information and Entertainment System - General Information Specifications112
- Radio Connector112
- Possible Accessories113
Cellular Phone115
Exterior Lighting116
- Reversing Lamps116
- Additional External Lamps116
- Lamps Hazard / Direction Indication117
- Lamps Front and Rear Fog Lights117
- Lamps for Wide Vehicles117
- Electrically Operated Door Mirrors117
Interior Lighting118
- Additional Internal Lamps118
- Additional 'Theatre Lighting' for Rear of Vehicle Interior118
Fuses and Relays119
- Wiring Specification119
- Auxiliary Fuses, Fuse Box and Relays (Fuses - Standard)119
- Customer Connection Points120
- Special Vehicle Option Auxiliary Fuse Box121
- Additional Ignition, Instrument Panel Illumination and Air Conditioning on Signals124
- Relays and Switches127
- Windscreen Wipers130
Special Conversions131
- Vehicle Speed Output (Signal)131
- Engine Run Signal (D+ Alternative)132
- Connectors133
- Installation and Routing Guides134
- Electrics for Tow Bar136
- Ground Points140
- Special Vehicle Options (SVO) and Aftermarket Kits146
- Additional Vehicle Signals / Features147
- Engine RPM (Revs Per Minute) Speed Controller157
- Adding Connectors, Terminals and Wiring162
Body175
- Body Structures - General Information175
- Back Panel Removal177
- Integrated Bodies and Conversions177
- Chassis Cab179
- Cab Van Floor185
- Hydraulic Lifting Equipment for Van, Bus, Kombi and Chassis Cab186
- Partitions (Bulkhead) - Driver and Front Passenger(S) Protection on Van, Bus and Kombi192
- Racking Systems194
- Front End Integrity for Cooling, Crash, Aerodynamics and Lighting198
- Tipper Bodies199
- Tank and Dry Bulk Carriers199
Body System - General Information Specifications200
- Van Floor - Load Compartment Tie Downs for Van ,Bus and Kombi200
Body Closures203
- Load Compartment Interior Lining203
- Security, Anti Theft and Locking System Security203
Rear View Mirrors208
- Mirrors for Wide Vehicles208
Seats209
- Rear Seat Fixings Positions - Kombi209
- Heated Seats210
Glass, Frames and Mechanisms211
- Rear Windows211
- Heated Windshield and Heated Rear Window213
Roof Opening Panel214
- Driver's Standing Head Room214
- Back Panel Removal214
- Cab Roof Removal214
- Roof Ventilation215
- Roof Racks216
Air Bag Supplemental Restraint System (SRS)218
- Air Bags218
Safety Belt System220
Corrosion Prevention221
- General221
- Repairing Damaged Paint221
- Under Body Protection and Material221
- Painting Road Wheels221
- Contact Corrosion221
Frame and Body Mounting222
- Mounting Points and Tubing222
- Self-Supporting Body Structure224
- Extended Chassis Frame226
- Non Standard Rear Chassis Frame Extension226
- Frame Drilling and Tube Reinforcing228
- Ancillary Equipment - Sub Frame Mounting228
- Spare Tire Access and Mounting229

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Brand	Ford
Model	2006 Transit Body and Equipment Mounting Section
Category	Automobile
Language	English

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