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OperatiOn

4-16 HPR800XD Auto Gas – 806500

Wipe the internal and external surfaces of the

torch with a clean cloth or paper towel.

Tool: 104119

Apply a thin ﬁlm of silicone lubricant on each o-ring.

The o-ring should look shiny, but there should not be

any excess or built-up grease.

1. Install the

electrode

2. Install the

swirl ring

3. Install the

nozzle and

swirl ring

4. Install the

nozzle

retaining cap

5. Install the

shield

6. Install the

shield cap

Install and Inspect consumables

WARNING

The system is designed to go into an idle mode if the retaining cap is removed. However,

DO NOT CHANGE CONSUMABLE PARTS WHILE IN THE IDLE MODE. Always disconnect power to

the power supply before inspecting or changing torch consumable parts. Use gloves when removing

consumables. The torch might be hot.

Install consumables

Check the consumable parts daily for wear before cutting. Before removing consumables, bring the torch to the edge

of the cutting table, with the torch lifter raised to its highest point to prevent the consumables from dropping into the

water of the water table.

Note: Do not overtighten parts! Only tighten until mating parts are seated.

Hypertherm HyPerformance Plasma HPR800XD User Manual

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