8. DRIVE AND DRIVEN PULLEYS/
KICK STARTER
8-2
DINK 200i/125
SERVICE INFORMATION
GENERAL INSTRUCTIONS
The drive pulley, clutch and driven pulley can be serviced with the engine installed.
Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from
them to minimize the slipping of drive belt and drive pulley.
SPECIFICATIONS Unit: mm (in)
Ite
Service Limit
Movable drive face bushing I.D.
27Д27.021 (1.08Д1.08084) 27.06 (1.0824)
Drive face collar O.D.
26.97Д26.99 (1.0788Д1.0796) 26.9 (1.076)
DINK 200i
19 (0.76) 17.5 (0.7)
Drive belt width
DINK 125
18.8 (0.752) 17.3 (0.692)
Clutch lining thickness
3.963Д4.037 (0.15852Д0.16148) 2 (0.08)
Clutch outer I.D.
130Д130.2 (5.2Д5.208) 130.5 (5.22)
DINK 200i
135 (5.4) 130 (5.2)
Driven face spring
free length
DINK 125
87.2 (3.488) 82 (3.28)
Driven face O.D.
33.965Д33.985 (1.3586Д1.3594) 33.94 (1.3576)
Movable driven face I.D.
34Д34.025 (1.36Д1.361) 34.06 (1.3624)
Weight roller O.D.
20.65Д20.8 (0.826Д0.532) 19.8 (0.792)
TORQUE VALUES
Left crankcase cover 1.2 kgf-m (12 N-m, 8.6 lbf-ft)
Drive pulley nut (DINK 200i) 5.8 kgf-m (58 N-m, 42 lbf-ft)
Drive pulley nut (DINK 125) 5.5 kgf-m (55 N-m, 40 lbf-ft)
Clutch outer nut 5.5 kgf-m (55 N-m, 40 lbf-ft)
Driven pulley assembly plate nut 5.5 kgf-m (55 N-m, 40 lbf-ft)
SPECIAL TOOLS
Bearing installer A120E00014
Universal holder A120E00017
Clutch spring compressor A120E00034
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