6
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
6.23
9. Remove the moveable sheave assembly
t
.
NOTICE
The stationary sheave of the drive clutch can remain in
the vehicle if not being serviced. Use a rocking motion
while pulling on the movable sheave by hand to slide
the spider and movable sheave off the stationary post.
If you are unable to remove the movable sheave by
hand, remove the six cover bolts, drive spring, outer
post, and washers. Use a three-jaw puller to remove
the spider. The Drive Clutch puller will not be needed if
the Stationary Sheave is not being serviced. If removing
the Stationary Sheave is necessary, the Drive Clutch
puller will need to be used. Remove the outer slip fit
post in order to insert the Drive Clutch holding tool.
10.If necessary, remove the outer slip-fit post and install
the Drive Clutch Puller (PN PU-52422) to remove the
stationary sheave.
Drive Clutch Puller:
PU-52422
CLUTCH DISASSEMBLY (2021)
CAUTION
The clutch assembly is a precisely balanced unit. Never
replace parts with used parts from another clutch
assembly!
1. Using a permanent marker, mark the cover, spider,
and moveable sheave for reference, as the cast in X's
may not have been in alignment before disassembly.
2. Remove cover bolts
q
evenly in a cross pattern and
remove cover plate
w
.
3. Inspect area on shaft where bushing rides for wear,
galling, nicks, or scratches. Replace clutch assembly
if worn or damaged.
4. Remove and inspect the clutch spring
r
. Refer to
Drive Clutch Spring Inspection (2021) page 6.24
procedure.
PVT SYSTEM
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