10
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
10.33
REAR BRAKE CALIPER / PAD
INSTALLATION
1. Install the rear caliper with new mounting bolts.
Torque mounting bolts
q
to specification.
TORQUE
Rear Caliper Mounting Bolts:
33 ft-lbs (45 Nm)
2. Install brake line banjo bolt
w
. Torque banjo bolt to
specification.
NOTICE
The calipers have self-orienting features, brake lines do
not need to be oriented if installed correctly.
TORQUE
Banjo Bolts:
15 ft-lb (20 Nm)
3. Install lower radius rod bolt, washer and new nut.
Torque to specification.
TORQUE
Radius Rod to Bearing Carrier Bolt:
52 ft-lbs (70 Nm) + 90°
4. Install the pad adjustment screw and turn until
stationary pad contacts disc, then back off 1/2 turn.
5. Follow bleeding procedure outlined earlier in this
chapter.
6. Install wheel and torque wheel nuts to specification.
TORQUE
Wheel Nuts:
120 ft-lbs (163 Nm)
NOTICE
If new pads are installed, refer to Brake Burnishing
Procedure page 10.26.
BRAKE SYSTEM
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