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9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
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MAINTENANCE INTERVALS
The maintenance interval charts outline required maintenance and inspection based on vehicle hours / miles. Each
table states the number of hours / miles that service is required on the vehicle. Some items or components may need
to be serviced more often due to severe use, such as operation in water or under severe loads. When the vehicle goes
beyond 500 hours / 5000 miles, return to the 25 hours / 250 mile chart and start the interval process over.
25 HOUR / 250 MILE (400 KM) SERVICE
COMPONENT REMARKS
XU
Engine Air Filter Inspect, replace
XU / D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear
Fuel System
Turn key on to pressurize fuel pump; check lines / fittings for leaks and
abrasion
XU / D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
XU
Engine Breather Inspect;clean
Battery
Check terminals; clean; test
XU
Engine Oil & Filter Change (Break-In)
Perform a break-in oil and filter change at 25 hours or one month; perform
every 50 hours or 6 months thereafter
XU
Spark Arrestor
Clean
XU Front Gearcase Lubricant
Initial fluid level inspection; add lubricant if needed
XU
Transmission Lubricant (AGL) Initial fluid level inspection; add lubricant if needed
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or qualified person perform these services.
MAINTENANCE
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