7
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
7.5
TRANSMISSION SERVICE
TRANSMISSION REMOVAL
1. Disconnect the battery.
2. Drain coolant and engine oil. See Engine Oil and
Filter Change, and Coolant Flush.
3. Remove the ROPS.
WARNING
The ROPS should only be serviced by a certified
Polaris dealer.
4. If internal transmission repair is required, drain the
transmission lubricant (see Transmission Oil Change
page 2.46 in the Maintenance chapter.
5. Remove cargo box, rear fenders, and rear fender
flares. See Rear Fender / Fender Flare Removal
page 11.20.
6. Remove the muffler. See Muffler Removal page 3.15.
7. Remove the exhaust pipe. See Exhaust Pipe
Removal page 3.16.
8. Disconnect the four fasteners retaining the prop shaft
to the transmission output shaft.
9. Remove both rear half shafts. See Rear Drive Shaft
Removal page
10.Remove two hoses going to the charge air cooler and
move the hoses towards the front of the vehicle.
11. Remove thermostat housing hose
s
and water pump
hose
d
.
12.Disconnect stator harness and disconnect the
harness retainer from the engine mount.
13.Disconnect TBAP, both TMAP sensors, CPS, coolant
temp sensor, Trans switch, speed sensor, injectors,
ETC.
TRANSMISSION
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