Toro TX525 User Manual

iiiTX525 Service Manual Rev. 000
TABLE OF CONTENTS
SAFETY INFORMATION
General Information ......................................................................................................................1-1
Think Safety First..........................................................................................................................1-1
SPECIFICATIONS
General Specications..................................................................................................................2-1
Dimensions ...................................................................................................................................2-1
Periodic Maintenance Items .........................................................................................................2-2
Performance (Narrow Track) ........................................................................................................2-2
Performance (Wide Track)............................................................................................................2-2
Hydraulic System..........................................................................................................................2-3
Hydraulic System cont. .................................................................................................................2-4
Electrical System ..........................................................................................................................2-4
Track System ................................................................................................................................2-4
Torque Specications ...................................................................................................................2-5
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series) ....................................2-6
Standard Torque for Dry, Zinc and Steel Fasteners (Metric Series) .............................................2-7
Other Torque Specications .........................................................................................................2-8
Equivalents and Conversions .......................................................................................................2-9
U.S. to Metric Conversions .........................................................................................................2-10
MAINTENANCE
Recommended Maintenance Schedule........................................................................................3-1
Greasing the Traction Unit ............................................................................................................3-2
Maintaining the Road Wheels.......................................................................................................3-3
Hydraulic Reservoir Tank ..............................................................................................................3-4
Location .................................................................................................................................3-4
Checking the Hydraulic Fluid .................................................................................................3-4
Replacing the Hydraulic Filter.......................................................................................................3-5
Changing the Hydraulic Fluid .......................................................................................................3-6
Checking the Hydraulic Lines .......................................................................................................3-7
Vents - Hydraulic Tank ..................................................................................................................3-7
Engine Servicing...........................................................................................................................3-8
Servicing the Cooling System.......................................................................................................3-9
Cleaning Radiator ..................................................................................................................3-9
Engine Coolant ......................................................................................................................3-9
Changing Engine Coolant ....................................................................................................3-10
Changing Engine Coolant Assembly ....................................................................................3-14
Fuel System................................................................................................................................3-18
Drain & Clean Fuel Tank ......................................................................................................3-18
Fuel Tank Removal ..............................................................................................................3-19
Fuel Tank Installation ...........................................................................................................3-21
Replacing the In-Line Fuel Filter (Serial numbers 280000500 & higher) .............................3-24
Air Filter ......................................................................................................................................3-24
Fuse Block ..................................................................................................................................3-25
Hydrostatic Pump Belt ................................................................................................................3-25
Alternator/Fan Belt......................................................................................................................3-26
Track Inspection .........................................................................................................................3-27
Battery Maintenance...................................................................................................................3-28
Testing ........................................................................................................................................3-29
Special Tools ..............................................................................................................................3-30

Toro TX525 Specifications

General

Brand	Toro
Model	TX525
Category	Compact Loader
Language	English