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Workman 1100
Toro Workman 1100 Service Manual
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Workman 1
100/1
1
10/2100/21
10
Page 7 – 4
Chassis, Wheels, and Brakes (Rev
. B)
Suspension and Steering (continued)
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Problem
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Possible Cause
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Steering is hard.
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Steering linkage is binding or damaged.
T
ire pressure is low or uneven between tires.
Steering gear is damaged or worn.
Front wheel alignment (toe–in) is incorrect.
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V
ehicle pulls to one side when not
braking.
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T
ire pressure is low or uneven between tires.
Front wheel alignment (toe–in) is incorrect.
Steering or suspension component may be bent.
129
131
Table of Contents
This Page Is Intentionally Blank.
3
Default Chapter
3
Table of Contents
3
Chapter 1 - Safety
6
Safety Instructions
6
Jacking and Other Instructions
10
Safety and Instruction Decals
12
Chapter 2 Product Records and Maintenance
13
Product Records
13
Equivalents and Conversions
14
Torque Specifications
15
Fastener Identification
15
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
16
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
17
Other Torque Specifications
18
Conversion Factors
18
Lubrication
19
Grease Fitting Location
19
Greasing
19
Drive Clutch Lubrication
20
Maintenance
20
Chapter 3 Briggs & Stratton Gasoline Engine
21
Introduction
22
Specifications
22
Specifications
23
General Information
23
General Information
24
Fill Fuel Tank and Fuel Safety Precautions
24
Check Engine Oil
25
Adjustments
26
Adjust Starter/Generator Belt
26
Adjust Throttle Cable
26
Service and Repairs
27
Change Engine Oil
27
Change Engine Oil Filter
27
Service Air Cleaner
28
Replace Fuel Filter
29
Service Drive Belt
29
Spark Plugs
30
Clean Debris from Engine
31
Muffler
32
Seat Base and Fuel Tank
34
Engine
36
Chapter 4 Kohler Gasoline Engine
39
Introduction
40
Specifications
41
General Information
42
Fill Fuel Tank and Fuel Safety Precautions
42
Check Engine Oil
43
Adjustments
44
Adjust Starter/Generator Belt
44
Adjust Throttle Cable
44
Service and Repairs
45
Change Engine Oil
45
Service Air Cleaner
46
Replace Fuel Filter
47
Service Drive Belt
47
Clean Debris from Engine
48
Spark Plug
48
Muffler
49
Seat Base and Fuel Tank
50
Engine
52
Chapter 5 Drive Train
55
Specifications
56
Special Tools
57
Adjustments
58
Adjust Ground Speed (Vehicles with Transaxle Governor)
58
Adjust Ground Speed (Vehicles Without Transaxle Governor)
59
Adjust Shift Cables
60
Service and Repairs
61
Clutch System Operation
61
Drive Clutch
62
Principles of Operation
62
Removal
63
Installation
63
Disassembly
64
Inspection
65
Assembly
65
Driven Clutch
66
Principles of Operation
66
Removal
66
Installation
66
Ramp Button Replacement
67
Change Transaxle Fluid
68
Check Driven Clutch Spring Torsion
68
Transaxle
70
Removal
70
Installation
71
Disassembly and Inspection
73
Table of Contents
80
Drive Train
81
IMPORTANT: Do Not Reuse Ball Bearings that Have Been Removed
81
Input Shaft
81
Figure 44
82
Assembly
87
Governor Base
87
Workman 1100/2100/2110
89
Governor Shaft/Important: Make Sure Not to Damage the Oil Seal
93
Governor Shaft
94
IMPORTANT: Make Sure Not to Damage the Oil Seal
95
Figure 71
97
Case (Bore)
98
Figure 75
99
Chapter 6 Electrical System
101
Chapter 5 - Drive Train
101
Electrical Schematics
101
Electrical Schematics
102
Special Tools
103
Troubleshooting
104
Starting Problems
104
General Run Problems
105
Electrical System Quick Checks
106
Battery Test
106
Component Testing
107
Ignition Switch
107
Hour Meter
108
Audio Alarm (Reverse)
108
Headlight Switch
108
Starter Solenoid
109
Fuse Block
109
Starter/Generator & Voltage Regulator
110
Starter/Generator
111
Accelerator Switch
112
Diode Assembly
113
RPM Shutdown Module (Workman 2100/2110)
113
Oil Pressure Switch (Workman 2100/2110)
114
Service and Repairs
115
Headlights
115
Starter/Generator
116
Removal
116
Installation
117
Wiring Diagram
118
Brush and Brush Spring Service
119
Armature and Field Coil Service
120
Rework Starter/Generator
122
Battery Service
123
Removal
123
Inspection, Maintenance, and Testing
123
Installation
125
Charging
125
Battery Storage
126
Chapter 7 Chassis, Wheels, and Brakes
127
Specifications
128
Troubleshooting
129
Suspension and Steering
129
Brakes
131
Adjustments
133
Adjust Brakes (Workman 1100 and 2100, Serial Number below 230000000)
133
Adjust Brakes (Workman 1100 and 2100, Serial Number above 230000000)
134
Adjust Parking Brake (Workman 1110 and 2110)
135
Check Front Ride Height
135
Adjust Front Ride Height
136
Adjust Front Wheel Toe-In
137
Service and Repairs
139
Check Tire Pressure
139
Inspect Tires and Wheels
139
Upper Steering
140
Steering Gearbox
142
Lower Steering and Front Wheels (Workman 1100 and 2100)
144
Lower Steering and Front Wheels (Workman 1110 and 2110)
146
A-Arm and Frame Pivot Yoke
148
Rear Wheels and Brakes (Workman 1100 and 2100)
152
Rear Brake Service (Workman 1100 and 2100)
154
Parking Brake (Workman 1110 and 2110)
156
Rear Wheels and Brakes (Workman 1110 and 2110)
158
Rear Brake Service (Workman 1110 and 2110)
160
Front Brake Calipers (Workman 1110 and 2110)
162
Front Brake Caliper Service (Workman 1110 and 2110) (Serial Number below 240000000)
164
Front Brake Caliper Service (Workman 1110 and 2110) (Serial Number above 240000000)
165
Brake Master Cylinder (Workman 1110 and 2110)40
166
Brake Master Cylinder Service (Workman 1110 and 2110)
167
Hydraulic Brake System (Workman 1110 and 2110)
168
Bleed Brake System (Workman 1110 and 2110)
169
Front Hood
170
Cargo Bed and Tailgate
171
Chapter 8 Electrical Diagrams
173
Chapter 3 - Briggs & Stratton Gasoline Engine
173
Chapter 4 - Kohler Gasoline Engine
173
Chapter 7 - Chassis, Wheels, and Brakes
173
Circuit Drawings
173
Electrical Schematics
175
Start Circuits
178
Run Circuits
179
Workman 1100 and 2100
184
Workman 1100 and 2100
185
Main Electrical Harness Drawing
186
Workman 1100 and 2100
186
Workman 2110
186
Main Electrical Harness Wiring Diagram
187
Workman 1100 and 2100
187
Workman 2110
187
Workman 1100, 1110, 2100 and 2110
188
Workman 1100, 1110, 2100 and 2110
189
Other manuals for Toro Workman 1100
Service Bulletin
3 pages
Operator's Manual
40 pages
4
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Toro Workman 1100 Specifications
General
Brand
Toro
Model
Workman 1100
Category
Utility Vehicle
Language
English
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