(3)
Be sure that the gears rotate smoothly. Ad-
b) Apply grease to the outside of the (7) differential
just the backlash, if needed, with the
(5)
differ-
pinion shaft, and the (Ill differential side gear 14 (2
ential sidegearspacers so
it
is
within 0.004-0.008
PC~).
in. (0.1-0.2 mm).
(4)
Drive in the
(2)
differential lock pin through
the holes of the (1) differential housing and the
(7)
differential pinion shaft.
(5)
Put the (13) spiral ring gear 38 on the (1)
differential housing, and fasten with the
(9)
bolts
8
x
18 (8pcs).
(6)
To prevent the
(9)
bolts8
x
18 (8 pcs) from
loosening secure them with (10) wire 0.8
x
180.
c) Tightening torque for the
(9)
bolts 8
x
18: 17-22
ft-lbs (2.3-3 kg-m).
d) There me four kinds of (5) differential side gem
spacers:
i
0.035
in
(0.9 mm)
ii
0.039
in
(1.0 mm)
iii. 0.043 in
(1.1 mm)
iv.
-
0.047
in
(1.2 mm)
(7)
Fit the (4) ball bearings 6207 (2 pcs) on the
differential housing.
NOTES:
a) When performing step 2, be careful to line up the
shaft and liner hole carefully to prevent damage
ro the
(6)
differential pinion liner.
2-18 (a) Disassembly
19) Bearing case stopper
\
181 Differential case shim 0.004 in., 0.0012
in.
(0.1, 0.3 mml
141 Final reduction gear care
16) Circlip 72
151 Shim 72~0.1, 72~0.3
I101
Bolt
8x25 (4pcr)
121
Ball
bearing 6207
H
1
Differential assembly
llil
~onnkting shaft
-121-
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