JOHNSON CONTROLS
5
FORM 102.20-N1
ISSUE DATE: 7/06/2016
TABLE OF CONTENTS
SECTION 1 - GENERAL INFORMATION AND SAFETY ....................................................................................... 13
Introduction .....................................................................................................................................................13
Warranty .........................................................................................................................................................13
Responsibility for Safety ................................................................................................................................. 13
SECTION 2 - PRODUCT DESCRIPTION ............................................................................................................... 15
Typical Solution Operation .............................................................................................................................15
Ventilation System .................................................................................................................................15
Economizer System (Typical) ................................................................................................................15
Heating and Cooling System .................................................................................................................16
Cleaning .........................................................................................................................................................16
Hand Orientation ............................................................................................................................................16
AHU Identification (ID) ....................................................................................................................................16
AHU ID Label ........................................................................................................................................17
Skid ID Label .........................................................................................................................................17
Segment ID Box ....................................................................................................................................17
Shipped Loose Parts .............................................................................................................................19
Direction of Airflow ..........................................................................................................................................19
SECTION 3 - HANDLING, STORAGE, AND INSTALLATION ...............................................................................21
Delivery and Storage ...................................................................................................................................... 21
Short Term ............................................................................................................................................. 21
Long Term .............................................................................................................................................22
Inspection, Damage, and Shortage ............................................................................................................... 22
Check Solution XT Doors and Latches .................................................................................................23
Indoor AHUs ..........................................................................................................................................23
Outdoor AHUs .......................................................................................................................................23
Shipped Loose Parts .............................................................................................................................23
Lifting Weights ................................................................................................................................................ 23
Moving the AHU .............................................................................................................................................23
Rigging ...........................................................................................................................................................23
Using Fork Lift in Special Circumstances ....................................................................................................... 24
Come-A-Longs (Power Pulls) ......................................................................................................................... 24
Proper Lifting with Shackles ..........................................................................................................................24
Preparing the Site ...........................................................................................................................................25
Clearance for Outdoor AHUs .................................................................................................................25
Assembling the Johnson Controls Provided Curb .................................................................................26
Clearance and Mounting for Indoor AHUs .............................................................................................28
Installing Ceiling Suspended AHUs .......................................................................................................29
Tools Required to Install AHU .........................................................................................................................30
Shipped Loose Parts ......................................................................................................................................30
Pipe Chase, Hoods and Seam Caps .....................................................................................................31
Additional Parts .....................................................................................................................................33
Installing Outdoor AHU ................................................................................................................................... 34
Single Piece Outdoor AHU .................................................................................................................... 34
Multi-Piece Outdoor Solution XT AHU ...................................................................................................34
Setting Up the Sections ........................................................................................................................ 36
Pulling the Solution XT Sections Together ............................................................................................37
Installing Indoor Solution XT AHU ..................................................................................................................39