3-INTAKE SYSTEM COMPONENT 13
CHK
ADJ
NO. PART NO. PART NAME QTY CAUTION
1
（
）
2 1251100-101000
Non-standard bolt M6×12 (304 stainless steel)
1
3 1050957-016000
KD200-C EFI high pressure oil pipe assembly
1
4 1051356-012000 φ42×10 pipe hoop assembly 1
5 1251300-063093
Plywood M6×11×15(color Zinc)
4
6
1050961-004000
Air filter intake air temperature sensor
1
7 1224100-030000 Pin tie (Black 4.8×130) 1
●This manual only roughly explains the disassembly procedure, replacing the air filter requires some
hands-on ability, and it is recommended to go to a qualified aftermarket shop for maintenance.
●Regularly check whether the filter element of the carbon tank and air filter is not ventilated,
otherwise it may cause the oil supply to affect the driving experience.
●The 2 oil pipes of the canister solenoid valve cannot be connected wrongly.
●
Pay attenion to force when removing clamp.
The air filter assembly
Fig.1 INDUCTION SYSTEM
COMPONENT
●High pressure oil pipe and ECU
Remove the high-pressure oil pipe⑶ by squeezing the clip on the high-pressure oil pipe with your hand
while moving it in the direction of the arrow. Be careful not to damage the injector holder. Remove the plug
from the ECU by pressing the plug release catch, and remove the ECU⑴ by removing the bolt⑵with a 4#
hexagonal socket.
●Air filter
Pull out the air filter inlet air temperature sensor.
Remove the fuel tank, seat cushion, side cover, rear box of electrical parts, rear flat fork, etc. The specific
steps are detailed in the corresponding chapters and will not be repeated here. Carbon canister solenoid valve
removal is detailed in the side cover removal section.
Remove the Air filter intake air temperature sensor⑹ on the air filter.If the sealant falls off when ou pull out
the sensor⑹, plug it back to the original position.
First use 4# inner hexagon to remove the 3 bolts ⑴ on the frame.
Loosen the hose clamp assembly ⑷ at the end of the air filter and move the clamp out toward the air filter,
and pull out the air filter outlet pipe from the throttle valve body.
Use pliers to clamp the hoop on the gas separator outlet pipe, and then plug it with the rubber plug to
prevent foreign matter from entering and damaging the engine.
Remove the air filter and carbon canister assembly.
Take off 4 pcs plywood ⑸ from the air filter.
●Check sensor
Check the carbon canister solenoid valve:
In case of poor engine performance; Poor idle speed; If the air-fuel ratio is incorrect, check the carbon
canister solenoid valve.
Use a multimeter to measure the resistance between the two inserts of the carbon canister solenoid valve
Check whether the temperature sensor is damaged:
Remove the temperature sensor from the air filter and place it in the ambient temperature (20 ～ 30
℃
), and use a multimeter to check whether the resistance of the two pins is between 2726
～
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