7-FRONT FORK COMPONENT 35
CHK
ADJ
NO. PART NO.
1
1156500-003000
KD200-C throttle return cable 1
2
1156500-002000
KD200-C throttle refueling cable 1
3
1156500-001000 KD200-C clutch cable
1
4 1244200-046000
－
Fig.1 FRONT FORK
COMPONENT
Throttle/clutch cable clearance adjustment, light
height adjustment
PROCEDURE:
●Throttle cable
Use an 10# open-end wrench to loosen the lock nut ① on the throttle accelerating cable ⑵ or the return
cable⑴, and turn the adjustment screw ② to adjust the clearance to 0.5 to 1 mm. After the adjustment, lock
the nut ① again.
●Clutch cable
Fine adjustment:
Lift the protective rubber sleeve⑷on the clutch rocker arm to the elbow of the clutch cable⑶, loosen the
nut ③ with pliers, rotate the adjustment screw ④, finally lock the nut ③, and then reset the dust jacket. After
adjusting, pay attention to the nut ③, the adjustment screw ④ and the groove of the rocker seat should be
staggered to prevent the cable from coming out.
Big adjustment:
If fine adjustment cannot be achieved, using 14# open spanner loosen the nuts⑥ and ⑦, adjust the
adjustment screw ⑤ location, and finally tighten the nuts⑥ and ⑦.
●Light height adjustment
The rider sits in the bike and straightens the bike. Another person using 13# sleeve lossen the bolt fixed the
head light,adjust the light height.
CAUTION:
●Throttle line adjustment should be noted as follows:
After adjustment, ensure that the throttle can be reset automatically. It is forbidden to increase the idle
speed of the engine due to adjustment of the cable.
The engine idle speed rise cannot occur in the direction of rotation.
Checking the engine idle speed should be performed under the condition of a heat engine.
●The clutch adjustment should be noted as follows:
Excessive free travel can cause wear and malfunction of the clutch and gearshift mechanism.
After adjustment, be sure to stagger the nut, adjusting screw, and slot on the rocker arm to a certain position
to prevent the cable from coming out of the slot.
●Light height adjustment should be noted as follows:
Too low or too high light levels can affect safe driving. The height of the lights should be properly adjusted
according to whether there are changes in the weight of the occupants and the driver.
It is forbidden to adjust the light height during riding. It is advisable to adjust the road with a smooth road
surface and a straight line distance of about 150 meters without affecting traffic safety at night.
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