7-FRONT FORK COMPONENT 40
CHK
ADJ
NO. PART NO.
3 1251513-013000 Disc brake pipe copper washer φ 15× φ 10.2 × 1.5 2
4 1251100-112000
Disc brake pipe bolt M10×1
－
PROCEDURE:
●Front disc brake main pump
Fix the front disc brake main pump, remove the bolt ⑷ and copper pad ⑶ with a 12# sleeve, and do not
disassemble if it does not need to be replaced. Always replace the tubing connector ⑧ at a high level to
prevent air from entering the tubing and cause brake failure. Also clean oil should be removed to prevent
dripping onto parts such as covers or mufflers. After replacement, be sure to continuously hold the swing arm
⑴ and tap the disc brake main pump ⑵ to remove a small amount of gas entering the brake oil circuit, and
confirm that the brake is returned to normal.
●Rocker Rotating the adjusting nut ⑤ can adjust the distance between the rocker arm and the handle
rubber sleeve to adapt to different driver's feel.
If you need to replace the rocker arm, use a 5# inner hexagon socket to fix the bolt ④. Then use a 10# sleeve
or ring spanner to remove the nut ⑥. Remove the bolt④ and remove the rocker arm ⑴.
●Add brake fluid
Before driving the motorcycle, check whether the brake fluid level is above the “LOWER” marking. If not,
check the brake disc or brake disc for wear and whether there is any oil leakage or oil leakage in the brake
system. Abnormal needs to add brake fluid.
The brake fluid can only be added after the motorcycle is fixed horizontally.
Remove the bolt ① with a Phillips screwdriver and remove the upper cover②, the cover plate③, and the
seal gasket ⑦.
Add DOT4 brake fluid to 3/4 of the transparent observation window of the front disc brake master pump.
Be sure to clean the foreign body before reassembling it.
Fig.6 FRONT FORK
COMPONENT
ZT350-GK Front Brake Handle (Machining/dumb
black)
KD200-C front disc brake main pump assembly (φ
12.7/without handle/matte black)
ZT250-S Rearview mirror mounting hole rubber plug
(matte)
1
1
1
Add brake fluid, rocker adjustment
1100101-037000
1100101-007022
1244100-098000
1
2
5
CAUTION:
●Periodically check that the fluid level of the brake fluid is at 3/4 of the observation window.
●If the liquid level is under "LOWER", check the brake disc wear and brake system for leaks.
●If you swallow the brake fluid, contact poison control center or hospital immediately; if you get into
your eyes, seek medical attention immediately after flushing with clean water.
●Keep brake fluid away from children and pets.
●Do not flush the cup directly with high-pressure water.
●Do not mix water, dust, impurities, and silicic acid or petroleum-based liquids, as this may cause
serious damage to the brake system.
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