7-FRONT FORK COMPONENT 37
CHK
ADJ
NO. PART NO.
1
1251100-123093
Non-standard bolt M8×25 (color Zinc) 2
2
1250105-144093
GB5789M10×1.25×30 (environmental color) 1
3
4026500-012000
KD150-C hanging piece 1
4
1251500-116000
Non-standard aluminum washer φ20×φ10×3 3
5
1156500-003000
KD200-C throttle return cable 1
6
1156500-002000
KD200-C throttle refueling cable 1 after-sales
7
1244100-042000
ZT250-R right handle bar rubber sleeve 1
8
1186300-009000
ZT125T-K right handle switch (no ECO button) 1
9
1251100-219000
Cross ball screw M5×30 1 after-sales
Fig.3 FRONT FORK
COMPONENT
PROCEDURE:
●Disassemble the throttle cable
After removing the 2 bolts⑴ and bolts⑵ holding the hanging piece⑶ on the left side with a 12# socket,
remove the hanging piece and 3 pieces of aluminum washers⑷.
Use 10# an open-ended wrench to screw the nut ① of the accelerator oil line ⑹ up to the bottom, and screw
the nut ② down out of the adjusting pipe ; Remove the cylindrical joint of the oil filling line from the rotary
table ④; Referring to the previous steps, first completely loosen the nuts ① and ② of the oil return line ⑸,
remove the cylindrical joint from the rotary table, and then move the adjusting pipe of the oil return line⑸
upward, over the bracket ③ on the throttle valve, and then pull it out.
Hold the right hand switch⑻ with your hand and using 5# inner hexagon socket remove the bolts ⑥、⑦
and⑤ ,then use a cross-signment remove the bolt⑼ . Switch the upper and lower parts of the switch.Pay
atten tion to the wiring when re-installing and can not press on any cables.
Remove the throttle cable from the right hand and remove the rubber sleeve ⑺ from the core turntable ⑧,
and then remove it from the cable hole in the lower part of the switch.
●Install the throttle cable
First pass the throttle cable into the cable hole in the lower part of the switch. Fit the cylindrical connector of
the throttle cable into the turntable ⑧ on the right hand gripper⑺. Return the oil return line card to the limit
slot provided on the fuel line. Use a 5#inner hexagon socket lock the bolt ⑤ to a torque of 8 to 10 Nm. The
switch mounting hole is slightly twisted a few times for the rear bolt ⑥ and the bolt ⑦/⑼ is locked after
observing the positioning hole and the direction of the lower part of the switch ⑻. Finally, tighten the bolt ⑥.
Reset the sub switch and rocker assembly and note the symbol on the alignment switch. Use an open hand to
turn the nut ② of the throttle refueling cable ⑹ or the return cable ⑸up to the end, and turn the nut ④
downwards to the adjustment pipe . Put the oil return line into the bracket ③, and fit the connector into the
turntable . Put the oil line into the bracket ③, then turn the turntable ④ to a certain angle, and then insert
the connector. Refer to the method of adjusting the gap to adjust the throttle line clearance; after adjusting
the left and right direction of rotation, there should be no change in idle speed and flexible reset. Lock nuts ①
and ②.
Replace the throttle cable
●Right handlebar switch
Press the arrow⑨ pointing to the buckle and pull out the plug of the right handlebar switch⑻.
CAUTION:
●The motorcycle support should be fixed during disassembly to prevent accidents caused by incline.
●Before replacing the clutch line, it is necessary to disassemble the seat cushion, fuel tank, liner, side
cover, etc.
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