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HVC 200
ABB HVC 200 User Manual
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3.3.6
Cable glands in the pow
er cabinet
D
C
B
A
F
E
G
H
I
H
H
I
H
A
PE
B
L1 cables
C
L2 cables
D
L3 cables
E
Cables for terminals X1, X2, X3
F
Cables f
or terminals X4-X1
0,
terminals X84-
X87
, terminals D1-D4,
and terminals D6-D9
G
DC out+
H
DC out-
I
PE
Description
26
HVC 200
/300
/360-EN | 002
25
27
Table of Contents
Default Chapter
3
Table of Contents
3
1 About this Document
8
Function of this Document
8
Target Group
8
Revision History
8
Language
8
Illustrations
8
Units of Measurement
9
Typographical Conventions
9
How to Use this Document
9
General Symbols and Signal Words
9
Special Symbols for Warnings and Dangers
10
Manufacturer and Contact Data
11
Abbreviations
11
Terminology
12
Orientation Agreements
13
2 Safety
14
Liability
14
General Safety Instructions
14
Responsibilities for the Owner
15
Required Qualifications for the Qualified Installation Engineer
15
Personal Protective Equipment
16
Safety Instructions During Transport
16
Safety Instructions During Installation
16
Safety Instructions for Use
17
Safety Instructions During Cleaning or Maintenance
17
Safety Instructions for Earthing
17
Signs on the EVSE
18
Discard the EVSE or Parts of the EVSE
18
Cyber Security
19
FCC Compliance Statement
19
3 Description
20
Type Plate
20
Intended Use
20
Overview
21
System Overview
21
Power Cabinet, Outside
22
Power Cabinet, Inside
23
AC Plate
24
DC Plate
25
Cable Glands in the Power Cabinet
26
Control Elements
27
LED Indicators
27
Power Allocation Strategies
28
Static Allocation
28
Dynamic Allocation
28
Options
29
Emergency Stop Button (EMO)
29
4 Transport, Handling and Unpacking
31
Transport the EVSE to the Site
31
Hoist the Packaged Cabinet
31
Move the Packaged Cabinet with a Forklift Truck
32
Unpacking
33
Unpacking Procedure
33
Do a Check of the Transport Sensors
33
5 Pre-Installation
35
Prepare the Site
35
Control the Space and Airflow Around the EVSE
36
Install the Cable Ducts
36
Prepare the Foundation
36
Prepare a Foundation - General Procedure
36
Prepare the Foundation for the Power Cabinet (Concrete)
37
Prepare a Metal Foundation for the Power Cabinet
37
Install the Cable Gland Plate for the Concrete Foundation of the Power Cabinet
38
6 Installation
39
Install the Power Cabinet - General Procedure
39
Mechanical Installation
39
Mechanical Installation of the Power Cabinet - General Procedure
39
Install the Cabinet on the Foundation
39
Install the Cover Plates of the Metal Foundation
40
Electrical Installation
41
Electrical Installation of the Power Cabinet - General Procedure
41
Connect the PE Wire of the AC Input Cable
42
Connect the AC Input Wires
42
Connect the AC Auxiliary Power Cable (3 Phase 480 V) in the Power Cabinet
43
Connect the AC Auxiliary Power Cable (1 Phase 120 V) in the Power Cabinet
45
Connect the DC Power Cables
46
Connect the DC Auxiliary Power Cables (24 V) to the Power Cabinet
47
Connect the Interlock and DC Guard Cables to the Power Cabinet
48
Connect the Ethernet Output Cables to the Power Cabinet
51
Connect the Optical Fiber Cables (Ethernet to Fiber)
52
Connect the Optical Fiber Cables (CAN to Fiber)
52
Installation Procedure for the the Long Distance Kit (Optional)
53
Disconnect the Ethernet Cable from the Converter
53
Connect the Ethernet Cable to the Connector
54
Connect the EMO Cable to the Power Cabinet (Optional)
55
Install a Ferrule on a Wire
56
Connect a Wire that Has a Ferrule
57
Precommissioning Mode
57
General Information
57
Precommissioning Mode - General Procedure
58
Do an Inspection of the PE Connection
59
Connect the 120 V Cable for the Precommissioning Mode
59
Do a Check on the Electrical Parts
60
Set the Precommissioning Switch
60
7 Commissioning
61
Precommissioning Mode
61
Do a Check on the Status of the Precommisioning Mode
61
General Procedure
61
Set the Precommissioning Switch
61
Remove the 120 V Cable for the Precommissioning Mode
62
Prepare for Commissioning
62
8 Operation
64
Prepare before Use
64
Emergency Stop
64
Reset the EVSE after an Emergency Stop
64
Charge Session
65
Charge an EV
65
Start a Charge Session
65
Stop a Charge Session
65
9 Maintenance and Cleaning
66
Maintenance Schedule
66
Do a Check on the Cabinet
66
Clean the EVSE
66
10 Access to Parts
68
Open the Door of the Power Cabinet
68
Close the Door of the Power Cabinet
68
Remove the Plinth Covers of the Power Cabinet
69
Install the Covers
69
Remove the AC Cover
70
Install the AC Cover
70
Open the DC Door
71
Close the DC Door
71
11 Troubleshooting
73
Troubleshooting Procedure
73
12 Technical Data
74
Types of EVSE
74
EVSE Type
74
HVC Variants
74
Parts Included in the Delivery
75
Required Parts for Installation
75
Torque Specifications
76
General Specifications
76
Cleaning Specifications
76
Dimensions and Mass
77
Cable Slack
78
Space Requirements
79
Foundation Specifications
80
Power Cabinet (Custom Foundation)
80
Power Cabinet (Metal Frame)
81
Ambient Conditions
81
Wiring Diagram for the Optical Fiber Cables
82
Cable Specifications
82
General Specifications for Cables
82
AC Input Cables
83
AC Auxiliary Power Cable (3 Phase 480 V AC)
83
AC Auxiliary Power Cable (1 Phase 120 V)
83
DC Power Cables
84
DC Auxiliary Power Cables
84
PE Cables
85
Interlock Cables
85
Interlock + DC Guard Cable
86
Ethernet Cables
86
Optical Fiber Cables
86
AC Input Specifications
87
200 Kw Configuration
87
DC Output Specifications
88
Power Curve
89
Protection for the AC Auxiliary
90
Power Consumption Specifications
90
Terminal Part Numbers
90
5
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ABB HVC 200 Specifications
General
Brand
ABB
Model
HVC 200
Category
Industrial Equipment
Language
English
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