7-1
7. KICK STARTER/CONTINUOUSLY
VARIABLE TRANSMISSION
SERVICE INFORMATION
GENERAL SAFETY
● Do not allow oil to contact the drive belt or the pulley face. The transmission rate of driving force is reduced with oil
contact.
● Do not operate starter motor while the L. crank case front cover is removed.
·Pay attention not to apply the grease oil to the movable drive face or weight roller.
SPECIFICATIONS
7
SERVICE INFORMATION 7-1
TROUBLESHOOTING
7-1
L. SIDE COVER REMOVAL
7-2
KICK STARTER
7-2
ITEM STANDARD SERVICE LIMIT
MOVABLE DRIVE FACE BUSHING INNER DIAMETER
20.035-20.085mm 20.60mm
DRIVE FACE BOSS OUTER DIAMETER
20.011-20.025mm 19.97mm
DRIVE BELT WIDTH 17.5mm 16.50mm
WEIGHT ROLLER OUTER DIAMETER
15.920-16.080mm 15.40mm
CLUTCH OUTER AND INNER DIAMETER
107.0-107.2mm 107.50mm
DRIVEN FACE SPRING PLAY 98.1mm 92.8mm
DRIVEN FACE OUTER DIAMETER 33.965-33.985mm 33.94mm
DRIVEN FACE INNER DIAMETER 34.000-34.025mm 34.06mm
TROUBLESHOOTING
Engine starts but motorcycle does not work.
● Drive belt worn.
● Ramp plate damaged.
● Clutch shoe worn or damaged.
● Movable driven face spring cut.
Engine stops, or the vehicle runs suddenly,
after starting.
● Clutch shoe spring cut.
Vehicle unable to run at the maximum speed,
or lack of output
● Drive belt worn.
● Defective movable driven face spring.
● Weight roller worn.
● Pulley face contaminated.
DRIVE BELT 7-4
DRIVE PULLEY
7-6
CLUTCH/DRIVEN PULLEY
7-8
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