KTM 125 ECX EU - Page 116

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TECHNICAL DATA - CARBURETOR 114

401348-01

M/FT ASL Sea level

TEMP Temperature

ASO Idle air adjusting screw is open

IJ Idling jet

NDL Needle

POS Needle position from above

MJ Main jet

Does not apply to sand surfaces!

Table of Contents

Table of Contents4
Means of Representation7
Important Information8
View of Vehicle10
- View of Vehicle, Front Left (Example)10
- View of Vehicle, Rear Right (Example)11
Serial Numbers12
- Chassis Number12
- Type Label12
- Key Number (All EXC Models)12
- Engine Number13
- Fork Part Number13
- Shock Absorber Part Number13
Controls14
- Clutch Lever14
- Hand Brake Lever14
- Throttle Grip14
- Kill Switch (All EXC Models)14
- Short Circuit Button (XC-W)15
- Light Switch (All EXC Models)15
- Turn Signal Switch (All EXC Models)15
- Horn Button (All EXC Models)15
- Emergency off Switch (200 EXC AUS)15
- Emergency off Switch (250/300 EXC AUS)16
- Electric Starter Button (250/300 EXC EU, EXC SIX DAYS, 250/300 XC-W)16
- Electric Starter Button (250/300 EXC AUS)16
- Light Switch (XC-W)16
- Overview of Indicator Lamps (All EXC Models)16
- Speedometer17
- Speedometer Activation and Test17
- Tripmaster Switch17
- Setting Kilometers or Miles17
- Setting the Clock18
- Adjusting the Speedometer Functions18
- Querying Lap Time19
- Display Mode SPEED (Speed)19
- Display Mode SPEED/H (Operating Hours)19
- Display Mode SPEED/CLK (Clock)20
- Display Mode SPEED/LAP (Lap Time)20
- Display Mode SPEED/ODO (Odometer)20
- Display Mode SPEED/TR1 (Trip Master 1)20
- Display Mode SPEED/TR2 (Trip Master 2)21
- Display Mode SPEED/A1 (Average Speed 1)21
- Display Mode SPEED/A2 (Average Speed 2)21
- Display Mode SPEED/S1 (Stop Watch 1)22
- Display Mode SPEED/S2 (Stop Watch 2)22
- Fuel Tap23
- Opening the Filler Cap23
- Closing the Filler Cap24
- Shift Lever24
- Kickstarter24
- Foot Brake Lever25
- Side Stand25
- Steering Lock (All EXC Models)25
- Locking the Steering (All EXC Models)25
- Unlocking the Steering (All EXC Models)26
Preparing for Use27
- Advice on First Use27
- Running in the Engine28
- Preparing the Vehicle for Difficult Operating Conditions28
- Preparations for Riding on Dry Sand29
- Preparations for Riding on Wet Sand29
- Preparations for Riding on Wet and Muddy Surfaces30
- Preparations for Riding at High Temperatures and Low Speeds30
- Preparing for Rides at Low Temperatures or in Snow31
Riding Instructions32
- Checks and Maintenance Work When Preparing for Use32
- Starting32
- Start off33
- Shifting, Riding33
- Braking33
- Stopping, Parking34
- Refueling34
Service Schedule36
- Maintenance Work (as an Additional Order)37
Tuning the Chassis38
- Checking the Basic Chassis Setting with the Rider's Weight38
- Compression Damping of Shock Absorber38
- Adjusting the High-Speed Compression Damping of the Shock Absorber38
- Adjusting the Low-Speed Compression Damping of the Shock Absorber39
- Adjusting the Rebound Damping of the Shock Absorber39
- Measuring the Sag of the Unloaded Rear Wheel40
- Checking the Static Sag of the Shock Absorber40
- Checking the Riding Sag of the Shock Absorber41
- Adjusting the Spring Preload of the Shock Absorber41
- Adjusting the Riding Sag42
- Checking the Basic Setting of the Fork42
- Adjusting the Compression Damping of the Fork43
- Adjusting the Rebound Damping of the Fork43
- Adjusting the Spring Preload of the Fork44
- Handlebar Position44
- Adjusting the Handlebar Position44
Service Work on the Chassis46
- Raising the Motorcycle with the Lift Stand46
- Removing the Motorcycle from the Lift Stand46
- Bleeding the Fork Legs46
- Cleaning the Dust Boots of the Fork Legs47
- Loosening the Fork Protection47
- Positioning the Fork Protection48
- Removing the Fork Legs48
- Installing the Fork Legs48
- Removing the Fork Protector49
- Installing the Fork Protector50
- Removing the Lower Triple Clamp (EXC EU/AUS, XC-W)50
- Removing the Lower Triple Clamp X (EXC SIX DAYS)50
- Installing the Lower Triple Clamp (EXC EU/AUS, XC-W)51
- Installing the Lower Triple Clamp (EXC SIX DAYS)52
- Checking the Play of the Steering Head Bearing54
- Adjusting the Play of the Steering Head Bearing54
- Greasing the Steering Head Bearing55
- Removing the Start Number Plate (XC-W)55
- Installing the Start Number Plate (XC-W)55
- Removing the Front Fender56
- Installing the Front Fender56
- Removing the Shock Absorber56
- Installing the Shock Absorber56
- Removing the Seat57
- Mounting the Seat57
- Removing the Air Filter Box Lid58
- Installing the Air Filter Box Lid58
- Removing the Air Filter58
- Installing the Air Filter58
- Cleaning the Air Filter and Air Filter Box59
- Removing the Main Silencer59
- Installing the Main Silencer60
- Changing the Glass Fiber Yarn Filling of the Main Silencer60
- Removing the Fuel Tank60
- Installing the Fuel Tank61
- Checking the Chain for Dirt62
- Cleaning the Chain62
- Checking the Chain Tension63
- Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide63
- Adjusting the Chain Tension65
- Adjusting the Chain Guide66
- Checking the Frame67
- Checking the Swingarm67
- Checking the Throttle Cable Routing67
- Checking the Rubber Grip68
- Additionally Securing the Rubber Grip68
- Adjusting the Basic Position of the Clutch Lever68
- Checking the Fluid Level of the Hydraulic Clutch69
- Changing the Hydraulic Clutch Fluid69
Brakes71
- Checking Free Travel of Hand Brake Lever71
- Adjusting the Basic Position of the Hand Brake Lever (XC-W)71
- Adjusting Free Travel of Hand Brake Lever (All EXC Models)71
- Checking the Brake Discs72
- Checking the Front Brake Fluid Level72
- Adding Front Brake Fluid72
- Checking the Front Brake Linings73
- Changing the Front Brake Linings74
- Checking the Free Travel of Foot Brake Lever75
- Adjusting the Basic Position of the Foot Brake Lever75
- Checking the Rear Brake Fluid Level76
- Adding Brake Fluid for the Rear Brake76
- Checking the Rear Brake Linings77
- Removing the Rear Brake Linings77
- Installing the Rear Brake Linings78
- Changing the Rear Brake Linings78
Wheels, Tires80
- Removing the Front Wheel80
- Installing the Front Wheel80
- Removing the Rear Wheel81
- Installing the Rear Wheel81
- Checking the Tire Condition82
- Checking the Tire Air Pressure83
- Checking the Spoke Tension83
Electrical System85
- Removing the Battery (All 250/300 Models)85
- Installing the Battery (All 250/300 Models)85
- Recharging the Battery (All 250/300 Models)85
- Changing the Main Fuse (All 250/300 Models)86
- Removing the Headlight Mask with the Headlight (All EXC Models)87
- Refitting the Headlight Mask with the Headlight (All EXC Models)88
- Changing the Headlight Bulb (All EXC Models)88
- Checking the Headlight Setting (All EXC Models)89
- Adjusting the Headlight Range (All EXC Models)89
- Changing the Speedometer Battery89
Cooling System91
- Checking the Antifreeze and Coolant Level91
- Checking the Coolant Level92
- Draining the Coolant92
- Refilling with Coolant93
Tuning the Engine95
- Checking the Play in the Throttle Cable95
- Adjusting the Play in the Throttle Cable95
- Carburetor95
- Carburetor - Adjusting the Idle Speed96
- Emptying the Carburetor Float Chamber97
- Checking the Basic Position of the Shift Lever98
- Adjusting the Basic Position of the Shift Lever98
- Engine Characteristic - Auxiliary Spring (All 250/300 Models)98
- Engine Characteristic - Adjusting the Auxiliary Spring (All 250/300 Models)98
Service Work on the Engine100
- Checking the Gear Oil Level100
- Changing the Gear Oil100
- Draining the Gear Oil101
- Refilling with Gear Oil101
- Adding Gear Oil102
Cleaning, Care103
- Cleaning the Motorcycle103
- Checks and Maintenance Steps for Winter Operation104
Storage105
- Preparing for Use after Storage105
Troubleshooting106
Technical Data - Engine108
- 125 Exc Eu, 125 Exc Six Days Eu108
- All 200 Models108
- All 250 Models109
- All 300 Models109
- Capacity - Transmission Oil110
- Capacity - Coolant110
Technical Data - Engine Tightening Torques111
- All 125/200 Models111
- All 250/300 Models112
Technical Data - Carburetor113
- 125 Exc Eu, 125 Exc Six Days Eu113
- 200 Exc Eu113
- 200 Exc aus113
- 200 XC-W Usa113
- 250 Exc Eu, 250 Exc Six Days Eu114
- 250 Exc aus114
- 250 XC-W Usa114
- 300 Exc Eu, 300 Exc Six Days Eu114
- 300 Exc aus115
- 300 XC-W Usa115
- Carburetor Configuration (125 EXC EU, 125 EXC SIX DAYS EU)115
- Carburetor Configuration (All 200 Models)117
- Carburetor Configuration (All 250 Models)118
- Carburetor Configuration (All 300 Models)119
- General Carburetor Configuration120
Technical Data - Chassis121
- Lighting Equipment122
- Tires122
- Capacity - Fuel122
Technical Data - Fork123
- All 125/200 Models123
- All 250/300 Models123
Technical Data - Shock Absorber125
- All 125/200 Models125
- All 250/300 Models125
Technical Data - Tightening Torques for Chassis127
Substances128
Auxiliary Substances130
Standards132
Index133

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