12 SERVICE WORK ON THE CHASSIS 64
Finishing work
– Mount the handlebar cushion.
– Install the front fender. ( p. 67)
–
Install the front wheel. x ( p. 93)
– Refit the headlight mask with the headlight. ( p. 101)
– Check that the wiring harness, throttle cables and brake and clutch lines can move
freely and are routed correctly.
– Check the play of the steering head bearing. ( p. 66)
– Remove the motorcycle from the lift stand. ( p. 57)
– Check the headlight setting. ( p. 103)
12.14 Installing the lower triple clamp x (SIX DAYS)
B01218-10
Main work
– Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease ( p. 142)
– Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
– Check whether the top steering head seal 1 is correctly positioned.
– Slide on protective ring 2 and O-ring 3.
602736-10
– Position the upper triple clamp with the steering.
– Mount screw 4 but do not tighten yet.
– Position the clutch line and wiring harness.
602737-10
– Position the fork legs.
Info
The upper milled groove in the fork leg must be flush with the top edge of
the upper triple clamp.
Position bleeder screws 5 toward the front.
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