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KTM 500 EXC F 2024 User Manual

KTM 500 EXC F 2024
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BRAKE SYSTEM 13
99
13.9 Adjusting the basic position of the foot brake lever
Warning
Danger of accidentsThe brake system will fail if it overheats or is adjusted incorrectly.
If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear
brake.
Set the free travel on the foot brake lever in accordance with the specification.
Ensure that the adjustment steps are performed properly. (Your authorized KTM workshop will be glad
to help.)
K00563-10
Detach spring
1
.
Loosen nut
4
and, with push rod
5
, turn it back until you
have maximum free travel.
To adjust the basic position of the foot brake lever to individ-
ual requirements, loosen nut
2
and turn screw
3
accord-
ingly.
Info
The range of adjustment is limited.
Turn push rod
5
accordingly until you have free travel
A
. If
necessary, adjust the basic position of the foot brake lever.
Guideline
Free travel at foot brake lever 3 5 mm (0.12 0.2 in)
Hold screw
3
and tighten nut
2
.
Guideline
Rear brake lever stop
nut
M8 20 Nm (14.8 lbf ft)
Hold push rod
5
and tighten nut
4
.
Guideline
Remaining nuts,
chassis
M6 10 Nm (7.4 lbf ft)
Attach spring
1
.
13.10 Checking the rear brake fluid level
Warning
Danger of accidentsAn insufficient brake fluid level will cause the brake system to fail.
If the brake fluid level drops below the specified marking or the specified value, the brake system is
leaking or the brake linings are worn down.
Check the brake system and do not continue riding until the problem is eliminated. (Your authorized
KTM workshop will be glad to help.)

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KTM 500 EXC F 2024 Specifications

General IconGeneral
Displacement510.9 cm³
Bore x Stroke95 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
Front SuspensionWP XPLOR-USD, Ø 48 mm
Rear SuspensionWP XACT Monoshock with linkage
Ground Clearance355 mm
Seat Height960 mm
Dry Weight106.5 kg
ABSNo
Engine TypeSingle Cylinder, 4-Stroke Engine
Fuel SystemElectronic fuel injection (EFI)
Front BrakeDisc brake 260 mm
Rear BrakeDisc brake 220 mm
Fuel Tank Capacity8.5 liters
FrameCentral double-cradle type 25CrMo4 steel

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