KTM 500 EXC F 2024 User Manual

BRAKE SYSTEM 13
101
Info
Avoid contact between brake fluid and painted parts. Brake fluid corrodes paint.
Preparatory work
– Check that the brake linings of the rear brake are secured.
( p. 101)
– Remove the frame protector. ( p. 62)
R06324-10
Main work
– Cover the painted parts.
–
Remove screw cap
1
with the membrane and the O-ring.
R06288-11
– Stand the vehicle upright.
–
Add brake fluid up to the marking
A
.
Brake fluid DOT 4 / DOT 5.1 ( p. 152)
– Mount and tighten the screw cap with the membrane and O-
ring.
Info
Use water to immediately clean up any brake fluid that
has overflowed or spilled.
Finishing work
– Install the frame protector. ( p. 62)
13.12 Checking that the brake linings of the rear brake are secured
Warning
Danger of accidents Worn-out brake linings reduce the braking effect.
– Ensure that worn-out brake linings are replaced immediately. (Your authorized KTM workshop will be
glad to help.)
E00349-10
–
Check the brake linings for lining thickness
A
.
Minimum thickness
A
≥ 1 mm (≥ 0.04 in)
» If it is less than the minimum thickness:
– Change the rear brake linings. ( p. 102)
– Check the brake linings for damage and cracking.
» If there is damage or cracking:
– Change the rear brake linings. ( p. 102)
– Check that the brake linings are secured.
» If the brake linings are not secured correctly:
– Secure brake linings, replace with new parts if neces-
sary.

KTM 500 EXC F 2024 Specifications

General

Displacement	510.9 cm³
Bore x Stroke	95 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Front Suspension	WP XPLOR-USD, Ø 48 mm
Rear Suspension	WP XACT Monoshock with linkage
Ground Clearance	355 mm
Seat Height	960 mm
Dry Weight	106.5 kg
ABS	No
Engine Type	Single Cylinder, 4-Stroke Engine
Fuel System	Electronic fuel injection (EFI)
Front Brake	Disc brake 260 mm
Rear Brake	Disc brake 220 mm
Fuel Tank Capacity	8.5 liters
Frame	Central double-cradle type 25CrMo4 steel