COOLING SYSTEM 16
123
– Check the coolant level. ( p. 121)
16.6 Changing the coolant
Warning
Danger of scalding During motorcycle operation, the coolant gets hot and is under pressure.
– Do not open the radiator, the radiator hoses or other cooling system components if the engine or the
cooling system are at operating temperature.
– Allow the cooling system and the engine to cool down before you open the radiator, the radiator hoses
or other components of the cooling system.
– In the event of scalding, rinse the area affected immediately with lukewarm water.
Warning
Danger of poisoning Coolant is harmful to health.
– Keep coolant out of the reach of children.
– Do not allow coolant to come into contact with the skin, the eyes and clothing.
– Consult a doctor immediately if coolant is swallowed.
– Rinse the affected area immediately with plenty of water in the event of contact with the skin.
– Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes.
– Change clothing if coolant spills onto your clothing.
Condition
The engine is cold.
Preparatory work
(500 EXC‑F SIX DAYS US)
– Remove the engine guard. ( p. 91)
F03772-10
Main work
– Position the motorcycle upright.
– Place an appropriate container under the water pump cover.
–
Remove screw
1
. Take off radiator cap
2
.
– Completely drain the coolant.
F03773-10
–
Mount and tighten screw
1
with a new seal ring.
Guideline
Screw, water pump
cover
M6 10 Nm (7.4 lbf ft)
–
Pour coolant in up to level
A
above the radiator fins.
Guideline
Distance
A
above the radi-
ator fins
10 mm (0.39 in)
Coolant 0.95 l (1 qt.) Coolant ( p. 152)
–
Mount radiator cap
2
.
– Go for a short test ride.
– Check the coolant level. ( p. 121)
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