KTM 500 EXC F 2024 User Manual

12 SERVICE WORK ON THE CHASSIS
64
K00546-10
–
Position the brake caliper, and mount and tighten screws
4
.
Guideline
Screw, front
brake caliper
M8 25 Nm (18.4 lbf ft)
Loctite
®
243™
– Mount the cable ties.
– Position the brake line, the wiring harness, and the clamp.
Mount and tighten screws
5
.
Finishing work
– Install the front wheel. ( p. 105)
– Remove the motorcycle from the lift stand. ( p. 60)
12.11 Removing the lower triple clamp
Preparatory work
– Raise the motorcycle with the lift stand. ( p. 60)
– Remove the front wheel. ( p. 104)
– Remove the fork legs. ( p. 62)
– Remove the headlight mask with the headlight. ( p. 114)
– Remove the front fender. ( p. 68)
– Remove the seat. ( p. 72)
– Remove the fuel tank. ( p. 79)
– Take off the handlebar cushion.
W00353-10
Main work
–
Loosen screw
1
.
–
Remove screw
2
.
– Take off the upper triple clamp with the handlebar and hang
them to the side.
Info
Cover the components to protect them against damage.
Do not kink the cables or lines.
W00354-10
–
Remove protective ring
3
.
– Take off the lower triple clamp with the steering stem.
– Remove the upper steering head bearing.

KTM 500 EXC F 2024 Specifications

General

Displacement	510.9 cm³
Bore x Stroke	95 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Front Suspension	WP XPLOR-USD, Ø 48 mm
Rear Suspension	WP XACT Monoshock with linkage
Ground Clearance	355 mm
Seat Height	960 mm
Dry Weight	106.5 kg
ABS	No
Engine Type	Single Cylinder, 4-Stroke Engine
Fuel System	Electronic fuel injection (EFI)
Front Brake	Disc brake 260 mm
Rear Brake	Disc brake 220 mm
Fuel Tank Capacity	8.5 liters
Frame	Central double-cradle type 25CrMo4 steel