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Grove RT9150E
Manitowoc Grove RT9150E User Manual
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Operator Manual
Grove RT9150E
Reference
Only
2
Table of Contents
Table of Contents
5
Section 1
13
Overview of Manuals
13
Delivery Report
13
Customer Support
13
General
13
Safety Information
14
General Crane Design
14
Specific Crane Description
14
Lifting Capacities (Load Chart)
14
Basic Components
14
Axle Weight Distribution
14
Serial Number Location
14
Transportation and Lifting Data
14
Noise/Vibration Test Results
15
Noise Level Test Results
15
Vibration Level Test Results
15
List of Specifications
16
General
16
Dimensions
16
Capacities
16
Torque Converter
16
Transmission
16
Engine
16
Axles
16
Brakes
16
Wheels and Tires
16
Hydraulic Pumps
17
Hoists
17
Wire Rope (Hoist Cable)
21
General
21
Environmental Conditions
21
Dynamic Shock Loads
21
Lubrication
21
Precautions and Recommendations During Inspection or Replacement
21
Wire Rope Inspection (Running Ropes and pendant Cables)
22
Wire Rope Inspection/Replacement (All Wire Rope)
23
Seizing Wire Rope
23
Installing 35X7 Class Wire Rope
24
Section 2
27
Safety Messages
27
General
28
Safety Alert Symbol
28
Signal Words
28
Warning Signs
28
Accidents
28
Operator Information
28
Operator Qualifications
29
Operational Aids
30
Rated Capacity Limiter (RCL) Systems (if Equipped)
30
Anti-Two-Blocking Device
31
Working Area Limiter (if Equipped)
31
Crane Stability/Structural Strength
32
Load Charts
32
Work Site
32
Wind Forces
33
Wind Speeds
33
Lifting Operations
46
Counterweight
47
Outrigger Lift off
47
Multiple Crane Lifts
47
Tilt-Up Panel Lifting
47
Pile Driving and Extracting
48
Crane Equipment
48
Crane Inspection
48
Electrocution Hazard
49
Set-Up and Operation
50
Electrocution Hazard Devices
50
Electrical Contact
51
Special Operating Conditions and Equipment
51
Earthing the Crane
51
Personnel Handling
52
Environmental Protection
53
Maintenance
53
Service and Repairs
53
Lubrication
54
Tires
55
Hoist Rope
55
Synthetic Hoist Rope
55
Wire Rope
55
Sheaves
56
Batteries
57
Super Capacitor (if Equipped)
57
General Maintenance
57
Transporting the Crane
58
Travel Operation
58
Work Practices
59
Personal Considerations
59
Crane Access
59
Job Preparation
59
Working
60
Lifting
61
Hand Signals
62
Jib
64
Parking and Securing
64
Shut-Down
64
Cold Weather Operation
64
Temperature Effects on Hook Blocks
65
Temperature Effects on Hydraulic Cylinders
65
Model Specific Information
67
Crane Access
67
Boom Inspection
68
Superstructure Inspection
70
Carrier Inspection
72
Operational Aids
77
Rated Capacity Limiter System
77
RCL Boom Alarm (CE Units)
77
Control Lever Lockout System
77
Steering Column
78
Transmission Shift Lever
78
Turn Signal Lever
78
Horn
78
Ignition Switch
78
Left Turn Signal Direction Indicator
78
Right Turn Signal Direction Indicator
79
Park Brake Switch
79
Headlights Switch
79
Drive Select Switch
79
Hazard Lights Switch
79
Engine Idle Increase/Decrease Switch
79
Steering Column Left Side and Floor
80
Steering Column Tilt/Telescope Lever
80
Cup Holder
80
360° Swing Lock Pedal
80
Swing Brake Pedal
80
Service Brake Foot Pedal
80
Throttle Pedal
80
Right Side Console
81
RCL Control Panel
81
RCL Override Switch (Non-CE Certified Cranes)
81
RCL Emergency Override Switch and Indicator (CE Certified Cranes)
81
ECOS Control Panel
82
Emergency Stop Switch
82
Turntable Lock Pin Control Handle
82
Accessory Outlet
82
Diagnostic Connector
82
Level Indicator
82
Overhead Controls and Features
83
Skylight Window Latch
83
Skylight Wiper and Wiper Motor
83
Skylight Sunscreen
83
Cab Circulating Fan
83
Right Side Window Latch
83
Overhead Light
83
Overhead Console (Right Side)
84
Seat-Mounted Controls
85
Right-Hand Armrest Assembly
85
Seat Adjustment Lever
85
Seat Back Adjustment Lever
85
Seat Assembly Adjustment Lever
86
Armrest Adjustment Knob
86
Left-Hand Armrest Assembly
86
Right-Hand Armrest Controls
86
Main Hoist or Telescope/Boom Lift Controller
86
High Speed Main and Auxiliary Hoist Boost Button
87
Work Horn Button
87
Hoist Rotation Indicators
87
Main Hoist (I) Switch
87
Boom Lift Switch
87
Boom Telescope Switch
87
Luffing Jib Switch (Optional)
87
Cab Tilt Switch
87
Left-Hand Armrest Controls
87
Auxiliary Hoist/Swing Gear Controller
87
Swing Gear Freewheel Button
88
Hoist Rotation Indicators
89
Swing Gear Switch
89
Crane Function Switch
89
Auxiliary Hoist (II) Switch
89
Differential Lock Switch (Optional)
89
Rear Steer Control Switch
89
Lift Switch (CE Option)
89
Miscellaneous Cab Controls and Features
89
Cab Door
89
Fire Extinguisher
90
Emergency Exit
90
Dead Man's Switch and Seat Contact Switch
90
Jib Release Pole
90
RCL Lockout Alarm
90
ECOS Control Unit
91
Common Elements
91
Main Menu
95
Outriggers Submenu
98
Swing Gear and Brake Submenu
104
Telescope Submenu
106
Telescope Mechanism Error Messages
111
Working Range Limitation Submenu
112
Entering Limit Values
112
Entering Limit Values/Objects Manually
118
Shutdown by Working Range Limiter
120
Monitoring Submenu
121
Power Unit Speed Submenu
122
Counterweight Submenu
123
Settings Submenu
126
Adjusting the Brightness of the Display
131
Lamp Test
132
Operating Hours
133
Entering the Current Telescope Status
134
Warning Messages
136
Error Messages
140
RCL Control Unit
142
Common Elements
142
RCL Early Warning
146
RCL Shutdown
146
RCL Override
147
RCL Main Menu
149
Rigging Mode Submenu
150
Entering the Rigging Mode
155
Rigging Mode Monitoring Submenu
159
RCL Monitoring Submenu
160
Error Messages in the Monitoring Submenu
165
Lifting Capacity Tables Submenu
166
Working Range Submenu
170
Settings Submenu
173
Error Submenu
175
Error Codes
177
Operating Procedures
179
New Crane Conditioning
179
Pre-Starting Checks
179
Wind Forces
179
Cold Weather Operation
180
Engine
182
Transmission
182
Hoist
182
Swing Drive and Turntable Bearing
182
Axles
182
Hydraulic Oil System
183
Battery Disconnect
183
Engine Operation
183
Exhaust System Cleaning
184
Transporting Crane
185
Crane Travel Operation
185
Travel on Slopes
190
Proper Operation of Differential Lock
190
Proper Operation of Axle Oscillation Lockouts
191
General Crane Operation
192
Using Your Load Chart
192
Counterweight Installation/Removal
193
Crane Functions
196
Operation of the Rated Capacity Limiter (RCL)
196
Prior to Crane Operation
197
Deploying the Outriggers
199
Outrigger Monitoring System (OMS) RCL Display (Optional-Standard in North America)
200
Outrigger Monitoring System (OMS) RCL
200
Display (Optional-Standard in North America)
200
Stowing the Outriggers
202
Rotating the Superstructure
203
Elevating/Lowering the Boom
205
Tilting the Crane Cab
206
Telescoping the Boom
207
Telescoping with Teleautomation
210
Manual Telescoping
213
Telescoping Main Boom in Horizontal Position
221
Telescoping with Rigged Boom Extension
221
Telescope Emergency Program
222
Hoist Operation
229
Boom Extensions
230
Stowing and Parking
233
Unattended Crane
233
Accessing the Hoist Area
236
Travel Configuration
236
Working Configuration
236
Hoist Cable (Wire Rope)
236
Removing the Old Cable
236
Installing a New Cable
237
Cable Reeving
238
Dead-End Rigging/Wedge Sockets
239
Installing Wedge and Socket
239
Counterweight Removal and Installation
246
Counterweight Stand Installation
246
Standard Fabricated Counterweight Installation
246
Standard Fabricated Counterweight Removal
247
Heavy Fabricated Counterweight Installation
248
Heavy Fabricated Counterweight Removal
248
Kg (39,000 Lb) Cast Counterweight Installation
249
Kg (39,000 Lb) Cast Counterweight Removal
250
Heavy Cast Counterweight Installation
250
Heavy Cast Counterweight Removal
251
Counterweight Stand Removal
252
Outrigger Removal and Installation
253
Bleed Valve Operation
253
Outrigger Box Removal
253
Outrigger Box Installation
255
Anti Two Block (A2B) Switch
256
Lock
256
Unlock
256
Before Operation
256
Boom Extensions
258
Installing the Folding Boom Extension
259
Securing Extension with Tag Line (Rope)
260
Relieving the Load on Connecting Lugs
260
Extension Erecting Warnings and Requirements
260
Erecting Procedure: 36 Ft (11 M) Extension
260
Erecting Procedure: 59 Ft (22 M) Extension
263
Extension Electrical Connections
266
Connecting the Anti-Two Block Switch
267
Extension Hydraulic Connections (Optional Hydraulic Extension)
268
Folding Deflection Sheaves
270
Positioning/Removing the Hoist Cable
271
Mechanical Luffing Jib (Adjustable Boom Extension)
272
Stowing the Folding Boom Extension
274
Boom Extension Transport Condition
277
Installing and Removing the 26 Ft (8 M) and 19 Ft (6 M) Extension Inserts
278
Auxiliary Single-Sheave Boom Nose
285
Installation
285
Removal
285
Working Position
286
Rigging the Auxiliary Boom Nose
286
Transport Position
286
Heavy Duty Luffing Boom Extension
287
Installation and Removal
287
Heavy Duty Nose Sheave
287
Stowed Position
287
Anemometer/Aircraft Warning Light
288
Mounting Anemometer/Aircraft Warning Light
288
Removing Anemometer/Aircraft Warning Light
288
Section 5
289
General
289
Environmental Protection
289
Lubrication Intervals
289
Standard Lubricants Package
290
Arctic Conditions
290
Below -9°C (15°F)
290
Surface Protection for Cylinder Rods
293
Wire Rope Lubrication
293
Lubrication Points
294
Cranelube
294
Cummins Oil Registration List
294
Safety
294
Steering and Suspension
295
Axles
297
Drive Train
299
Drive Train (Continued)
301
Outriggers
303
Hydraulic
305
Turntable
307
Cab Tilt
309
Lift Cylinder
311
Hoist
313
Boom
315
Boom (Continued)
317
Boom Extension
319
Boom
321
General
323
Instructions
323
Daily or 10 Hour Check List
323
Weekly or 50 Hour Check List
324
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Manitowoc Grove RT9150E Specifications
General
Brand
Manitowoc
Model
Grove RT9150E
Category
Construction Equipment
Language
English
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