Polaris 2009 Sportsman XP 850 User Manual

6.15
TRANSMISSION
6
10. Install the (2) through-bolt fasteners on the lower LH side
and torque to specification.
11. Install a new T45 mounting screw in the isolator mount on
the lower RH side and torque to specification.
12. Install the upper RH frame support and torque fasteners to
specification.
13. Install the rear propshaft and torque the retaining bolts to
specification.
14. Reverse the transmission removal procedure to complete
the installation.
15. Clean the drain plug magnetic surface.
16. Reinstall drain plug with a new O-ring and torque to
specification.
17. Add the recommended amount of lubricant through the fill
plug hole. Maintain the lubricant level at the bottom of the
fill plug hole when filling the transmission. Do not overfill.
18. Reinstall fill plug with a new O-ring and torque to
specification.
= T
Transmission Through-Bolt Fasteners:
18 ft. lbs. (24 Nm)
= T
Transmission Torx-Head Mounting Screw:
36 ft. lbs. (49 Nm)
= T
Upper Right-Hand Frame Support Bolts:
36 ft. lbs. (49 Nm)
= T
Rear Propshaft Bolts:
18 ft. lbs. (24 Nm)
=
Recommended Transmission Lubricant:
Synthetic Sportsman XP Transmission Fluid
(PN 2877606) (Quart)
Capacity: 32 oz. (946 ml)
= T
Drain/Fill Plug Torque: 10-14 ft. lbs. (14-19 Nm)
Fill Plug
Gearcase lubricant
flush with the bottom
of thread area.
10-14 ft. lbs.
(14-19 Nm)
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Polaris 2009 Sportsman XP 850 Specifications

General

Brand	Polaris
Model	2009 Sportsman XP 850
Category	Offroad Vehicle
Language	English