11.10
BRAKES
BRAKE PADS
Pad Removal
1. Loosen the (4) wheel nuts.
2. Elevate and support the side of the ATV in which the
caliper brake pads are being serviced.
3. Remove the wheel nuts and wheel.
4. Remove the (2) brake caliper mounting bolts and caliper.
5. Push mounting bracket inward and slip the outer brake pad
past the edge of the pin. Remove the inner brake pad.
Pad Inspection
1. Measure the thickness of the pad material. Replace pads if
worn beyond the service limit.
Pad Installation
1. Lubricate mounting bracket pins and external slide pin
O-ring with a light film of Polaris Premium All Season
Grease (PN 2871423).
2. Compress mounting bracket. Install pads with friction
material facing each other.
CAUTION
Use care when supporting vehicle so that it does
not tip or fall. Severe injury may occur if
machine tips or falls.
Remove
Caliper
Front Caliper Shown
= In. / mm.
Brake Pad Material Thickness
Service Limit: .040” (1 mm)
WARNING
If the brake pads are contaminated with grease,
oil, or liquid soaked do not use the pads.
Use only new clean brake pads.
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877-999-5686
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