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Polaris 2009 Sportsman XP 850 User Manual

Polaris 2009 Sportsman XP 850
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7.22
CLUTCHING (PVT)
12. Inspect the bearing for wear. Spin the bearing, if the
bearing does not spin smoothly, replace it. To remove the
bearing, press the bearing off the shaft.
13. Inspect the cam (helix) assembly bushing for wear. If the
bushing is worn or the shaft does not fit snug into the
bushing, replace the cam (helix) assembly.
Bushing Service
IMPORTANT: Special Tools Required
*Clutch Bushing Replacement Tool Kit (PN 2871226)
NOTE: Bushings are installed at the factory using
Loctite
 609. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite
 from
bushing bore prior to installing new bushing.
Inspect Sheave Surface
Inspect Bushing
EBS Clutch Bushing Tool Kit - 2201379
Item Qty. Part Description Part #
A, B 1 EBS Puller Tool 5132027
C 1 EBS Puller Nut 5132501
D 1 EBS Main Adapter 5132029
E1
EBS Bushing Removal Tool
5132028
-- 1 Instructions 9915111
Additional Special Tools
Qty. Part Description Part #
1 Clutch Bushing Replacement Tool Kit 2871226
1 Piston Pin Puller 2870386
Item Qty. Part Description Part #
#2 1
P-90 Drive/Driven Clutch
Bushing Install Tool
5020628
#3 1
Drive Clutch Cover
Bushing Removal/
Installation Tool (all
clutches)
5020629
#5 1
P-90 Driven Clutch Cover
Bushing Removal Tool
5020631
#8 1 Main Puller Adapter 5020632
#9 1 Adapter Reducer 5010279
#10 1
Number Two Puller
Adapter
5020633
#2
#3
#5
#8
#9
#10
PartShark.com
877-999-5686

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Polaris 2009 Sportsman XP 850 Specifications

General IconGeneral
BrandPolaris
Model2009 Sportsman XP 850
CategoryOffroad Vehicle
LanguageEnglish

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