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GENERAL 2016
Polaris GENERAL 2016 User Manual
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3.18
9929375
R02
-
2016-2019
GENERAL
/
GENERAL
4
Service
Manual
©
Copyright
Polaris
Industries
Inc.
EXHAUST
SYSTEM
ASSEMBL
Y
VIEW
(INTL)
q
Headpipe
fasteners,
18
lb-ft
(24
Nm)
t
Double
Spherical
Gasket
w
Oxygen
Sensor
,
13
lb-ft
(18
Nm)
y
Exhaust
Spring
e
Isolator
Mount
u
Exhaust
Stud,
21
lb-ft
(28
Nm)
r
Spring
i
Silencer
ENGINE
/
COOLING
SYSTEM
103
105
Table of Contents
Chapter 1 1 General Information
7
Table of Contents
7
General Information
8
Service Rules
8
Publication Part Numbers
9
Replacement Keys
9
Special Tools Website
10
Special Tools Index
11
Master Torque Table
14
Vehicle Identification
20
Model Number Designation
20
Vehicle Identification Number (Vin) Designation
20
Vehicle and Engine Serial Number Location
20
Vehicle Specifications
21
2016 Polaris General Overview
21
2016 Polaris General Specifications
22
2017 Polaris General
23
2017 Polaris General
25
2018 Polaris General Overview (Intl)
31
2018 Polaris General Specifications (Intl)
32
Misc Specifications and Charts
39
Conversion Table
39
Sae Tap / Drill Sizes
40
Metric Tap / Drill Sizes
40
Decimal Equivalents
41
Maintenance Chapter 2 Maintenance 2
43
Chapter 2
45
General Information - Maintenance
45
Maintenance
45
Service Notes - Maintenance
45
Special Tools - Maintenance
45
Torque Specifications - Maintenance
45
Service Specifications - Maintenance
46
Periodic Maintenance
47
Periodic Maintenance Overview
47
Break-In Period
47
Maintenance Chart Key
47
Pre-Ride Inspection
48
Periodic Maintenance Chart
50
Maintenance Quick Reference
52
Grease Lubrication Points
54
Maintenance Lubricants
55
General Vehicle Inspection and Maintenance
56
Pre-Ride / Daily Inspection
56
Frame, Nuts, Bolts, and Fasteners
56
Shift Cable Inspection / Adjustment
56
Heat Shield Inspection
57
Engine Maintenance
58
Engine Oil Level
58
Engine Oil and Filter Change
59
Engine Crankcase Breather Hose Inspection
60
Engine Cylinder Leakdown Test
60
Valve Clearance Inspection
60
Cam Chain Tensioner Inspection
62
Cooling System Maintenance
63
Cooling System Overview
63
Coolant Strength
63
Coolant Level Inspection
63
Cooling System Hoses
64
Radiator Inspection / Cleaning
65
Coolant Drain / Fill
65
Fuel System and Air Intake Maintenance
66
Fuel Lines
66
Fuel Pump / Fuel Filters
67
Fuel Tank Vent Line
68
Vent Line Termination Fitting
68
Air Filter Service
68
Intake Duct Drain Inspection
69
Pvt System Maintenance
70
Pvt Drying
70
Transmission and Front Gearcase Maintenance
71
Transmission Lubrication
71
Transmission Lubricant Level Check
71
Transmission Lubricant Change
71
Front Gearcase Lubrication
72
Front Gearcase Fluid Level Check
72
Front Gearcase Fluid Change
72
Final Drive Maintenance
73
Drive Shaft Boot Inspection
73
Wheel Removal
73
Wheel Installation
73
Tire Inspection
74
Tire Inspection (Intl)
74
Steering Maintenance
75
Steering Inspection
75
Steering Wheel Free-Play
75
Tie Rod End / Wheel Hub Inspection
76
Wheel Toe Alignment Inspection
76
Wheel Toe Adjustment
77
Suspension Maintenance
78
Spring Adjustment
78
Spring Adjustment - General 4
79
Shock Compression Adjustment
79
Brake System Maintenance
80
Brake Hose and Fitting Inspection
80
Brake Fluid Inspection
80
Brake Pad / Disc Inspection
80
Parking Brake Inspection (Intl)
81
Parking Brake Cable Adjustment (Intl)
81
Electrical Maintenance
83
Battery Maintenance
83
Battery Removal
83
Battery Removal (Intl)
84
Battery Installation
84
Battery Installation (Intl)
84
Engine / Chassis Electrical Ground
85
Spark Plug Service
85
Throttle Pedal Inspection
86
Chapter 3 Engine / Cooling System
87
General Information - Engine
90
Service Notes - Engine / Cooling System
90
Special Tools - Engine / Cooling System
90
Torque Specifications - Engine / Cooling System
91
Service Specifications - Engine / Cooling System
92
Assembly Views - Engine
94
Main Engine Components - Torque Specification and Sequence
94
Balance Shaft / Connecting Rods / Crankcase / Crankshaft / Pistons
98
Cylinder / Oil Cooler / Oil Filter / Oil Pump / Oil Sump / Water Pump
99
Camshafts / Cylinder Head / Flywheel / Idler Gears / Stator Cover
100
Spark Plugs / Starter / Thermostat Housing / Throttle Body / Valve Cover
101
Exhaust System Assembly View (2016-2018)
102
Exhaust System Assembly View (2019)
103
Exhaust System Assembly View (Intl)
104
Engine Service
105
Engine Oil Level
105
Engine Oil and Filter Change
106
Engine Crankcase Breather Hose Inspection
107
Engine Cylinder Leakdown Test
107
Valve Clearance Inspection
107
Top End Service (Engine in Chassis)
109
Crankshaft Pto Seal Replacement
110
Engine Removal
112
Engine Installation
115
Engine Break-In Period
118
Oil Pressure Test
118
Engine Oil Flow Chart
120
Engine Disassembly / Inspection - Top End
121
Valve Cover Removal
121
Camshaft Removal
121
Camshaft Sprocket Inspection
122
Camshaft / Camshaft Bore Inspection (1000)
123
Cylinder Head Removal
124
Cylinder Head Warp Inspection
125
Cylinder Head Disassembly
125
Valve Inspection
126
Combustion Chamber Cleaning
127
Valve Sealing Test
128
Valve Seat Reconditioning (1000)
128
Engine Disassembly / Inspection - Bottom End
131
Stator Cover Removal / Inspection
131
Water Pump Housing Removal
132
Flywheel Removal
132
Starter One-Way Clutch Disassembly
133
Crankcase Disassembly / Inspection
134
Balance Shaft Removal / Inspection
136
Crankshaft Removal / Inspection
137
Crankcase Inspection
139
Cylinder Inspection
140
Cylinder / Piston Removal
141
Piston Disassembly / Inspection (1000)
141
Piston Ring Removal
142
Piston Ring to Groove Clearance Inspection
143
Piston Ring Installed Gap (1000)
143
Piston-To-Cylinder Clearance
144
Connecting Rod Inspection
144
Engine Assembly - Bottom End
146
Bearing Selection Identification Letters and Numbers
146
Connecting Rod Bearing Selection
147
Crankshaft Main Bearing Selection
147
Upper Crankcase Preparation
148
Piston Ring Installation
148
Piston / Connecting Rod Assembly
150
Cylinder / Piston Installation
151
Crankshaft Installation
152
Balance Shaft Installation
153
Lower Crankcase Preparation
154
Crankcase Assembly
154
Starter One-Way Clutch Assembly
158
Flywheel Installation
158
Stator Cover Installation
159
Engine Assembly - Top End
160
Cylinder Head Assembly
160
Cylinder Head Installation
161
Camshaft Installation / Timing
162
Camshaft Timing - Quick Reference
166
Valve Clearance Adjustment
167
Valve Cover Installation
168
Intake Valve Lash - Tappet Selection Matrix
169
Exhaust Valve Lash - Tappet Selection Matrix
170
Intake / Exhaust Service
171
Intake Removal
171
Intake Installation
172
Exhaust Removal
173
Exhaust Installation
174
Cooling System Service
175
Cooling System Assembly View
175
Engine Cooling System Specifications
176
Cooling System Pressure Test
176
Cooling System Pressure Cap Test
177
Cooling System Hose Replacement
177
Radiator Replacement
178
Thermostat Replacement
179
Cooling System Bleeding
180
Water Pump Removal
181
Water Pump Installation
181
Water Pump Service
183
Troubleshooting - Engine / Cooling System
186
Engine Cooling System
186
Chapter 4 Fuel System
189
General Information - Fuel System
190
Service Notes - Fuel System
190
Service Specifications - Fuel System
191
Special Tools - Fuel System
191
Torque Specifications - Fuel System
191
Assembly Views - Fuel System
192
Fuel System Assembly View
192
Evap Fuel System Assembly View
193
Fuel Pump Assembly View
194
Evap System
195
Evap System Overview
195
Evap Conditions and Symptoms
196
Carbon Canister Filter Replacement
197
Carbon Canister Replacement
197
Purge Valve Replacement
198
Purge Valve Ohm Test
198
Fuel Lines
199
Fuel Line Routing
199
Fuel Line Routing - General 4
207
Fuel Line Routing - General 4 (Evap Models)
207
Vent Line Termination Fitting
211
Fuel Line Quick Connect Removal
211
Fuel Injector
213
Fuel Injector Operation Overview
213
Fuel Injector Overview
213
Fuel Injector O-Rings
213
Fuel Injector Troubleshooting
214
Fuel Injector Test
214
Fuel Injector Replacement
215
Fuel Tank Service
218
Fuel Line Replacement
218
Fuel Tank Removal
218
Fuel Tank Installation
220
Fuel Pump Service
221
Fuel Pump Operation Overview
221
Fuel Sender Test
221
Fuel Pump Test
221
Fuel Pump Replacement
222
Troubleshooting - Fuel System
226
Fuel System Troubleshooting
226
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
226
Chapter 5 Pvt System
227
General Information - Pvt System
229
Service Notes - Pvt System
229
Special Tools - Pvt System
229
Service Specifications - Pvt System
230
Torque Specifications - Pvt System
230
Assembly Views - Pvt System
231
Pvt Covers and Duct Components
231
Drive Clutch Assembly View
232
Driven Clutch Assembly View
234
Pvt System Overview
235
Pvt System Operation Overview
235
Drive Clutch Operation
235
Driven Clutch Operation
235
Pvt Break
236
Pvt System Maintenance / Inspection
236
Pvt System Overheating / Diagnosis
237
Pvt System Service
238
Pvt Disassembly
238
Pvt Assembly
239
Drive Belt Service
241
Drive Belt Removal
241
Drive Belt Inspection
241
Drive Belt Installation
242
Drive Clutch Service
243
Drive Clutch Disassembly / Inspection
243
Needle Bearing Inspection
244
Shift Weight Inspection
245
Button to Tower Clearance Inspection
245
Spider Removal
246
Roller, Pin, and Thrust Washer Inspection
246
Clutch Inspection
247
Moveable Sheave Bushing Inspection
248
Bushing Service
248
Drive Clutch Assembly
250
Driven Clutch Service
253
Driven Clutch Alignment Procedure
253
Driven Clutch Disassembly
253
Driven Clutch Assembly
255
Driven Clutch Disassembly
257
Driven Clutch Service (Intl)
257
Driven Clutch Slider Inspection
257
Pvt System
257
Driven Clutch Assembly
259
Pvt System Troubleshooting
261
Troubleshooting - Pvt System
261
Chapter 6 Transmission
263
General Information - Transmission
264
Service Notes - Transmission
264
Service Specifications - Transmission
264
Special Tools - Transmission
264
Assembly Views - Transmission
265
Transmission Assembly View 2016-2018
265
Transmission Assembly View (2019)
267
Transmission Vent Line 2017-2018
268
Transmission Vent Line Routing / Retention 2019
269
Shift Cable Service
270
Shift Lever Removal / Installation
270
Shift Cable Inspection
270
Shift Cable Adjustment
271
Transmission Service
272
Transmission Removal
272
Transmission Installation
274
Transmission Mounting Torque Values
278
Differential Operation
279
Transmission Disassembly
281
Gear Cluster Disassembly
283
Snorkel Shaft Removal / Disassembly
284
Planetary Differential Disassembly
286
Planetary Differential Bushing Replacement
287
Planetary Differential Assembly
289
Bevel Differential Disassembly (2019)
290
Bevel Differential Assembly (2019)
290
Gear / Shaft / Bearing Inspection
293
Snorkel Gear Backlash Procedure
294
Transmission Assembly
297
Troubleshooting - Transmission
302
Chapter 7 Final Drive
303
General Information - Final Drive
305
Service Notes - Final Drive
305
Service Specifications - Final Drive
305
Special Tools - Final Drive
305
Torque Specifications - Final Drive
305
Assembly Views - Final Drive
306
Propshaft Assembly View (2016-2017)
306
Propshaft Assembly View (2018-2019)
308
Drive Shaft Assembly View
310
Drive Shaft Assembly View (Intl)
311
Front Gearcase Assembly View
313
Gearcase Vent Line
314
Propshaft Service
315
Propshaft Removal (2016-2017)
318
Propshaft Removal - General 4 (2017)
319
Propshaft Removal (2018)
319
U-Joint Disassembly
321
U-Joint Assembly
322
Propshaft Installation (2016-2017)
327
Propshaft Installation - General 4 (2017)
328
Propshaft Installation-General 4 (2018)
328
Drive Shaft Service
331
Front Drive Shaft Removal
331
Front Drive Shaft Installation
332
Rear Drive Shaft Removal
333
Rear Drive Shaft Installation
334
Drive Shaft / CV Joint Handling Tips
336
Outer CV Joint / Boot Replacement
336
Inner Plunging Joint / Boot Replacement
339
Bearing Carrier Service
342
Front Bearing Carrier Removal / Inspection
342
Front Bearing Replacement
343
Bearing Removal
343
Bearing Installation
343
Front Bearing Carrier Installation
344
Rear Bearing Carrier Removal / Inspection
345
Rear Bearing Replacement
346
Bearing Removal
346
Bearing Installation
347
Rear Bearing Carrier Installation
347
Front Gearcase Service
349
Front Gearcase Removal
349
Front Gearcase Disassembly / Inspection
351
Front Gearcase Assembly
354
Front Gearcase Installation
357
Troubleshooting - Final Drive
359
Final Drive Troubleshooting
359
Chapter 8 Steering / Suspension
361
General Information - Steering / Suspension
363
Service Notes - Steering / Suspension
363
Special Tools - Steering / Suspension
363
Torque Specifications - Steering / Suspension
363
Service Specifications - Steering / Suspensions
364
Assembly Views - Steering / Suspension
365
Steering Assembly View
365
Front Suspension Assembly View
366
Rear Suspension Assembly View
367
Steering Assembly Service
368
Steering Shaft Removal - Upper
368
Steering Wheel Removal
369
Power Steering Unit Removal
369
Steering Shaft Removal - Lower
370
Steering Shaft Bearing Replacement
371
Steering Shaft Installation - Lower
371
Power Steering Unit Installation
372
Steering Shaft Installation - Upper
373
Tie Rod End / Wheel Hub Inspection
375
Steering Rack Removal
375
Steering Rack Installation
376
Wheel Toe Alignment Inspection
376
Wheel Toe Adjustment
377
Steering Wheel Free-Play
378
Epas Operation Overview
378
Shock Service
380
Shock Specifications
380
Shock Specifications - General 4
381
Shock Compression Adjustment
382
Shock Removal
382
Spring Replacement
382
Spring Adjustment
383
Spring Adjustment - General 4
384
Shock Installation
384
Shock Disassembly (Fox)
385
Eyelet-Mounted Rebound Adjuster
391
DX Bushing and Seal Style Eyelet
392
Shock Assembly (Fox)
393
Eyelet-Mounted Rebound Adjuster
394
Assembly Continued
395
Shock Disassembly (Walker Evans)
402
Shock Assembly (Walker Evans)
403
Suspension Service
405
Control Arm Installation - Front
406
Control Arm Removal - Rear
409
Control Arm Installation - Rear
410
Stabilizer Bar Removal - Front
413
Stabilizer Bar Installation - Front
413
Stabilizer Bar Removal - Rear
414
Stabilizer Bar Installation - Rear
415
Ball Joint Service
416
Ball Joint Preparation
416
Ball Joint Removal
416
Ball Joint Installation
416
Troubleshooting - Steering / Service
417
Epas Troubleshooting
417
Power Steering Non-Functional with Mil
417
Power Steering Non-Functional with Mil off
418
Epas Troubleshooting Using Digital Wrench
419
Chapter 9 Brake System
421
General Information - Brake System
423
Service Notes - Brake System
423
Special Tools - Brake System
423
Torque Specifications - Brake System
423
Service Specifications - Brake System
424
Service Specifications - Brake System (Intl)
425
Antilock Brake System (Abs) (Intl)
426
Antilock Braking System (Abs) Overview (Intl)
426
Brake System Assembly View (Intl)
427
Brake Line Routing and Retention (Intl)
428
Brake Line Routing and Retention Non-Abs (Intl)
432
Brake Pedal Removal (Intl)
435
Brake Pedal Installation (Intl)
435
Brake Pressure Switch Replacement (Intl)
436
Abs Brake Bleeding / Fluid Change (Intl)
436
Tone Ring Inspection (Intl)
437
Tone Ring Replacement (Intl)
437
Wheel Speed Sensor Replace (Intl)
437
Wheel Speed Sensor Air Gap Adjustment (Intl)
438
Abs Hecu Removal (Intl)
439
Abs Hecu Installation (Intl)
440
Abs Troubleshooting (Intl)
441
Assembly Views - Brake System
442
Brake System Assembly View
442
Brake System Assembly View - General 4
443
Line Routing and Retention
444
General 4 Brake Line Routing and Retention
447
Brake Line Routing and Retention (2019) General 4
450
Brake Caliper Assembly View
453
Front Caliper
453
Rear Caliper
454
Brake System Service
455
Brake System Operation Overview
455
Brake Bleeding / Fluid Change
455
Brake Burnishing Procedure
456
Master Cylinder Service
457
Master Cylinder Removal
457
Master Cylinder Installation
457
Brake Pedal Service
458
Brake Pedal Removal
458
Brake Pedal Installation
458
Front Pad Service
459
Brake Pad Inspection
460
Brake Pad Inspection (Intl)
460
Brake Pad Installation - Front
460
Front Caliper Service
462
Brake Caliper Removal - Front
462
Brake Caliper Disassembly - Front
462
Brake Caliper Inspection - Front
463
Brake Caliper Assembly - Front
464
Brake Caliper Installation - Front
464
Disc Service
466
Brake Disc Runout
466
Brake Disc Inspection
466
Brake Disc Replacement
466
Rear Pad Service
468
Brake Pad Removal - Rear
468
Brake Pad Inspection
469
Brake Pad Installation - Rear
469
Rear Caliper Service
470
Brake Caliper Removal - Rear
470
Break Caliper Disassembly - Rear
470
Brake Caliper Inspection - Rear
471
Brake Caliper Assembly - Rear
471
Brake Caliper Installation - Rear
472
Parking Brake (Int
473
Parking Brake Assembly View
473
Parking Brake Inspection (Intl)
474
Caliper Removal
475
Caliper Installation
475
Disc Inspection / Replacement
475
Troubleshooting - Brake System
477
Brake System Troubleshooting
477
Brakes Squeal / Poor Brake Performance
477
Pedal Vibration
477
Caliper Overheats (Brakes Drag)
477
Brakes Lock
477
Chapter 10 Body / Frame
479
General Information - Body / Frame
481
Service Notes - Body / Frame
481
Special Tools - Body / Frame
481
Torque Specifications - Body / Frame
481
Assembly Views - Body / Frame
482
Exterior Body Component Assembly View
482
Exterior Body Component Assembly View - General 4
483
Exterior Body Component Assembly View (Int
484
Interior Body Component Assembly View
485
Interior Body Component Assembly View - General 4
486
Seat Assembly View
487
Cargo Box Assembly View
488
Door Assembly View
489
Door Assembly View - General 4
493
Rops Assembly View
495
Rops Assembly View - General 4
496
Frame Assembly View
497
Frame Assembly View - General 4
498
Body Component Removal
501
Roof Removal
501
Audio System Removal
501
Rear View Mirror Removal
502
Door Removal
502
Door Removal - General 4
503
Seat Removal
503
Hood Removal
503
Front Bumper Removal
504
Exterior Body Component Removal
504
Exterior Body Component Removal - General 4
509
Interior Body Component Removal
516
Interior Body Component Removal - General 4
516
Cargo Box Removal
519
Decal Replacement
520
Body Component Installation
521
Cargo Box Installation
521
Interior Body Component Installation
524
Interior Body Component Installation - General 4
524
Exterior Body Component Installation
528
Exterior Body Component Installation - General
531
Front Bumper Installation
533
Hood Installation
534
Seat Installation
534
Door Installation
535
Door Installation - General 4
536
Door Cable Adjustment
539
Audio System Installation
543
Rear View Mirror Installation
545
Roof Installation
546
Frame Component Installation
547
Rops Removal
547
Rops Removal - General 4
547
Rops Installation
548
Rops Installation - General 4
549
Skid Plate Replacement
551
Skid Plate Replacement - General 4
551
Chapter 11 Electrical
553
Assembly Views
558
Harness Routing / Retention (2017-2018)
558
Harness Routing / Retention - General 4
559
Harness Routing / Retention Abs (2018 Intl)
562
Harness Routing / Retention Non-Abs (2018 Intl)
564
Harness Routing / Retention (2019)
566
Harness Routing / Retention 2019 - General 4
568
Harness Routing / Retention 2019 (Evap)
570
General Information - Electrical System
572
Service Notes - Electrical System
572
Special Tools - Electrical System
573
Torque Specifications - Electrical System
573
Service Specifications - Electrical System
574
Electrical Diagnostics
575
Electrical Service Notes
575
Digital Multi-Meter (DMM) Notes
575
Static and Dynamic Testing
575
Static Testing
575
Dynamic Testing
575
Connector Probing Guidelines
576
Front Probing
576
Back Probing
576
Break out
576
Testing Continuity/Resistance
577
Testing for a Short to Ground
577
Testing for a Short to Voltage
578
Testing for Intermittent Conditions
579
Testing Current Flow (Amperage)
579
Testing Parasitic Draw
579
Testing Voltage Drop
580
Instrument Cluster Service
581
Instrument Cluster Overview
581
Instrument Cluster Overview (Intl)
582
Rider Information Display
583
Rider Information Display (Intl)
583
Information Display Area
585
Display Area Modes
585
Gauge Settings Menu
586
Backlight Color
586
Clock
586
Display Units
586
Trip Meter
587
Trip Time
587
Programmed Service Interval
587
Instrument Cluster Pinouts (Intl)
588
Instrument Cluster Replacement
589
Adjustable Speed Limiting Device (Asld) (Intl)
590
Asld Overview (Intl)
590
Ride Command System
591
Ride Command Overview
591
Ride Command Troubleshooting
593
Electronic Control Unit (Ecu)
595
Ecu Operation Overview
595
Ecu Service
595
Ecu Replacement
595
Diagnostic Trouble Codes Overview
596
Diagnostic Trouble Code List
597
Abs Trouble Codes (Intl)
601
Cylinder Misfire Detection
604
Battery Service
605
Battery Specifications
605
Battery Removal
605
Battery Removal (Intl)
605
Battery Installation
606
Battery Installation (Intl)
606
Battery Off-Season Storage
606
Battery Testing
607
Open Circuit Voltage (Ocv) Test
607
Load Test
607
Current Draw - Key off
607
Battery Charging Procedure
607
Fuse / Relay Service
609
Fuse / Relay Operation Overview
612
Fuse / Relay Operation Overview (Intl)
612
Fuse Box Replacement
613
Fuse / Circuit Breaker Circuits (2017-2018)
616
Fuse / Circuit Breaker Circuits (2019)
617
Fuse / Circuit Breaker Circuits (Intl)
617
Charging System Service
619
Charging System Operation Overview
619
Charging System Break Even Test
619
Charging System Stator (Alternator) Tests
619
Test 1: Resistance Value of each Stator Leg
619
Test 2: Resistance Value of each Stator Leg to Ground
619
Test 3: Measure Ac Voltage Output of each Stator Leg at Charging Rpm
620
Stator (Alternator) Replacement
620
Regulator / Rectifier Operation
620
Battery Conductance Analyzer
621
Charging System Testing
622
Starting System Service
623
Starting System Operation Overview
623
Voltage Drop Test
623
Starter Motor Removal
623
Starter Motor Installation
624
Starter Solenoid Service
624
Starting System Troubleshooting
625
Ignition System Service
626
Ignition System Operation Overview
626
Ignition Coil / Ht Lead Replacement
626
Ignition Coil Tests
626
Spark Plug Service
627
Electronic Power-Assisted Steering
628
Epas Operation Overview
628
Epas System Diagnostics
628
Lighting System Service
629
Headlight Adjustment
629
Headlight Bulb Replacement
629
Headlight Removal
630
Headlight Installation
630
Tail Light Replacement
631
Dash Led Light
631
Winch Service
632
Winch Replacement
632
Switch Service
634
Brake Pressure Switch
634
Headlight Switch
635
Ignition (Key) Switch
636
Awd / 2Wd Switch
637
Awd / 2Wd / Turf Switch
638
Transmission / Gear Position Switch
638
Seat Belt Switch
639
Winch Switch
640
Crankshaft Position Sensor (Cps)
641
Cps Operation Overview
641
Cps Test
641
Cps Replacement
642
Electronic Throttle Control (Etc)
643
Etc Operation Overview
643
Etc Test
643
Etc Replacement
643
Etc Learn Procedure
644
Throttle Position Sensor (Tps)
645
Tps Operation Overview
645
Tps Test
645
Tps Replacement
645
Heated Oxygen Sensor (O2)
646
O2 Operation Overview
646
O2 Test
646
O2 Replacement
646
Temp / Manifold Absolute Pressure Sensor (T-Map)
647
T-Map Operation Overview
647
T-Map Test
647
T-Map Replacement
647
Engine Coolant Temperature (Ect) Sensor
648
Ect Operation Overview
648
Ect Test
648
Ect Replacement
648
Vehicle Speed Sensor (Vss)
649
Vss Operation Overview
649
Vss Test
649
Vss Replacement
649
Misc Electrical Service
650
12V Receptacle
650
Testing
650
Terminal Block
650
Pulse Bar
651
Chassis Ground
651
Diagnostic Plug
651
Digital Wrench
652
Digital Wrench® Diagnostic Software Overview
652
Special Tools
652
Guided Diagnostic Available
652
Digital Wrench® Version and Update ID
653
Digital Wrench® Updates
653
Digital Wrench® Communication Errors
655
Digital Wrench Diagnostic Connector
655
Digital Wrench® Serial Number Location
655
Digital Wrench® Feature Map
656
Engine Controller Reprogramming (Reflash)
657
Polaris Mobile Digital Wrench (Pmdw)
660
Breakout Diagrams
661
Cooling System Breakout
661
Starting System Breakout
662
Unswitched Chassis Power Breakout
663
Key-On Battery Power Breakout
664
Awd Breakout
665
Vehicle Speed Sensor Breakout
666
Lights Breakout
667
Epas Breakout
668
Ride Command Breakout
669
4
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Polaris GENERAL 2016 Specifications
General
Brand
Polaris
Model
GENERAL 2016
Category
Offroad Vehicle
Language
English
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