5
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
5.19
SHIFT WEIGHT INSPECTION
1. Remove shift weight fasteners
e
and weights .
Inspect the contact surface of the weight
q
. The
surface should be smooth and free of dents or gall
marks. Inspect the weight pivot bore
w
and bolts for
wear or galling. If weights or bolts are worn or
broken, replace in sets of three with new bolts and
nuts.
WARNING
The clutch assembly is a precisely balanced unit. Never
replace parts with used parts from another clutch
assembly!
NOTICE
A damaged shift weight is usually caused by a
damaged or stuck roller in the spider assembly. See
“Drive Clutch Roller Pin and Button Service”.
BUTTON TO TOWER CLEARANCE
INSPECTION
1. Inspect the button to tower clearance as shown.
Replace the drive clutch if clearance is beyond
specification.
MEASUREMENT
Button to Tower Clearance:
.000-.012″ (.000-.304 mm)
2. Inspect the tower sheave surfaces. Replace the drive
clutch if worn, damaged or cracked.
PVT SYSTEM
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