6
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
6.19
TRANSMISSION DISASSEMBLY
NOTICE
Refer to “Transmission Exploded View”page at
the end of this chapter as a reference.
1. Place transmission in High gear before disassembly.
2. Drain and properly dispose of the transmission
lubricant. Refer to “Transmission
Lubrication”page procedure.
3. Remove the bellcrank nut (A) and bellcrank (B).
4. Remove E-clip (C) that retains spring washer (D), flat
washer (D) and gear switch (E). Remove the switch.
5. Remove the sector cover bolts (F) and remove the
sector cover (G).
NOTICE
Removal can be aided by using your thumbs to press in
on the shafts while pulling out the cover with your
fingers.
6. Remove the compression spring (H).
7. Remove the detent star (I). Note how the detent star
fits onto the splined shaft with the raised edge facing
outward for reassembly.
8. Remove the spacer (J).
9. Remove the shift shaft (K), detent pawl (L) and the
shift sector gears (M and N).
IMPORTANT
Note the timing marks on the shift gears (M and N) for
reassembly purposes.
10. Remove the O-rings (P) from each shaft and discard.
Use new O-rings upon assembly.
11. Remove all the transmission case bolts. Using
suitable pry bars, remove the cover using the
designated pry points (indicated by the black arrows
in the illustration below).
CAUTION
Do not pry on case sealing surfaces.Use only the
designated pry points on the transmission.
TRANSMISSION
To Next Page
Loading...
Need help?
General
