3
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
3.5
TORQUE SPECIFICATIONS - ENGINE / COOLING SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Crankcase Drain Plug 12 lb-ft (16 Nm)
Spark Plug 7 lb-ft (10 Nm)
Valve Cover Bolts
7 lb-ft (10 Nm)
Outer Clutch Cover Screws
50 lb-in (5 Nm)
Starter Motor Bolts
7 lb-ft (10 Nm)
Transmission Joint Bracket
Bolts
44 lb-ft (60 Nm)
Engine / Transmission
Mounting Bolts Step 1–2
64 lb-ft (87 Nm)
Engine / Transmission
Mounting Bolts Step 3
5 lb-ft (7 Nm)
Engine / Transmission
Mounting Bolts Step 4–7
44 lb-ft (60 Nm)
Front Engine Mount
Fasteners
40 lb-ft (54 Nm)
Exhaust Headpipe Mounting
Bolts
18 lb-ft (24 Nm)
Crankcase Oil Gallery Plug 11 lb-ft (15 Nm)
Camshaft Carrier Bolts
7 lb-ft (10 Nm)
Connecting Rod Bolts Step 1 9 lb-ft (12 Nm)
Connecting Rod Bolts Step 2 13 lb-ft (18 Nm)
Connecting Rod Bolts Step 3
Additional 105°
Lower Crankcase Bolts Step
1 (M10)
9 lb-ft (12 Nm)
Lower Crankcase Bolts Step
2 (M10)
21 lb-ft (28 Nm)
Lower Crankcase Bolts Step
3 (M10)
Additional 90°
Lower Crankcase Bolts (M8) 26 lb-ft (35 Nm)
Lower Crankcase Bolts (M6) 9 lb-ft (12 Nm)
Upper Crankcase Bolts (M8) 26 lb-ft (35 Nm)
Upper Crankcase Bolts (M6) 9 lb-ft (12 Nm)
Oil Pump Mounting Bolts 7 lb-ft (10 Nm)
Oil Pump Pick-Up Retaining
Screws
7 lb-ft (10 Nm)
Oil Sump Cover Bolts (M8) 26 lb-ft (35 Nm)
PART DESCRIPTION
TORQUE
SPECIFICATION
Oil Sump Cover Bolts (M6) 9 lb-ft (12 Nm)
Oil Cooler Retaining Bolts 7 lb-ft (10 Nm)
One Way Clutch Retaining
Screws
9 lb-ft (12 Nm)
Flywheel Retaining Bolt 133 lb-ft (180 Nm)
Stator Cover Screws
9 lb-ft (12 Nm)
Cylinder Head Bolts Step 1 9 lb-ft (12 Nm)
Cylinder Head Bolts Step 2 26 lb-ft (35 Nm)
Cylinder Head Bolts Step 3
Additional 180°
Cylinder Head Bolts (M6) 7 lb-ft (10 Nm)
Camshaft Sprocket Bolts 14 lb-ft (19 Nm)
Cam Chain Tensioner
29 lb-ft (40 Nm)
Engine Intake Duct Clamps 3 lb-ft (4 Nm)
Air Box Fasteners
3.5 lb-ft (4.7 Nm)
Intake Hose Clamp 49 lb-in (5.5 Nm)
Exhaust Headpipe Fasteners 18 lb-ft (24 Nm)
Exhaust Headpipe to Silencer
Fasteners
21 lb-lb (28 Nm)
Coolant Hose Clamp 35 lb-in (4 Nm)
Coolant Hose Mounting
Bracket Fasteners
3.5 lb-ft (4.7 Nm)
Thermostat Cover Bolts
7 lb-ft (10 Nm)
Coolant Bleed Screw
7 lb-ft (10 Nm)
Water Pump Mounting Bolts 7 lb-ft (10 Nm)
Rear Shock Mounting Bolt 20 lb-ft (27 Nm) + 90°
Wheel Nuts
120 lb-ft (163 Nm)
Water Pump Impeller Bolt 7 lb-ft (10 Nm)
Water Pump Cover Bolts 7 lb-ft (10 Nm)
ENGINE / COOLING SYSTEM
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