7
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
7.3
GENERAL INFORMATION - FINAL DRIVE
SERVICE NOTES - FINAL DRIVE
CAUTION
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning any service
procedure that requires lifting the vehicle. Always wear
eye protection.
CAUTION
Switching to AWD while the rear wheels are spinning
may cause severe drive shaft and gearcase damage.
Always switch to AWD while the rear wheels have
traction or are at rest.
SPECIAL TOOLS - FINAL DRIVE
TOOL DESCRIPTION
PART NUMBER
Roll Pin Removal Tool 2872608
Axle Boot Clamp Tool
PU-48951
CV Boot Clamp Pliers 8700226
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com
TORQUE SPECIFICATIONS - FINAL DRIVE
PART DESCRIPTION
TORQUE
SPECIFICATION
Propshaft Support
Bearing Fasteners
33 lb-ft (45 Nm)
Ball Joint Pinch Bolts
42 lb-ft (57 Nm)
Wheel Hub Castle Nuts 180 lb-ft (244 Nm)
Front Caliper Mounting
Bolts
30 lb-ft (41 Nm)
Rear Bearing Carrier
Mounting Fasteners
42 lb-ft (57 Nm)
Rear Caliper Mounting
Bolts
46 lb-ft (62 Nm)
Tie Rod End Fastener
15 lb-ft (20 Nm)
Front Gearcase Cover
Plate Screws
11 lb-ft (15 Nm)
Front Gearcase Mounting
Bolts
33 lb-ft (45 Nm)
SERVICE SPECIFICATIONS - FINAL DRIVE
PART DESCRIPTION
SERVICE
SPECIFICATION
Front Gearcase Coil
Resistance
21.6 - 26.4 Ω
Front Gearcase Fluid
Demand Drive Fluid
Front Gearcase Fluid
Capcity
8.5 oz (250 mL)
Front Gearcase Fluid PN
(Qt)
2877922
Front Gearcase Fluid PN
(Qt)
2877923
FINAL DRIVE
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