9.4
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
SERVICE SPECIFICATIONS - BRAKE SYSTEM
FRONT BRAKE SYSTEM
ITEM
STANDARD SERVICE LIMIT
Front Brake Pad Thickness
0.270 ± .005 in (6.858 ± .127 mm) 0.150 in (3.810 mm)
Front Brake Disc Thickness
0.188 in (4.775 mm) 0.181 in (4.597 mm)
Front Brake Disc Thickness Variance
-
0.002” (0.051 mm)
Front Brake Disc Runout
-
0.010" (0.254 mm)
Front Caliper Piston Bore I.D. 1.373 in (34.874 mm) 1.374 in (34.900 mm)
Front Caliper Piston O.D. 1.370 in (34.798 mm) 1.368 in (34.760 mm)
REAR BRAKE SYSTEM
ITEM
STANDARD SERVICE LIMIT
Rear Brake Pad Thickness
0.270 ± .005 in (6.858 ± .127 mm) 0.150 in (3.810 mm)
Rear Brake Disc Thickness
0.188 in (4.775 mm) 0.181 in (4.597 mm)
Rear Brake Disc Thickness Variance
-
0.002” (0.051 mm)
Rear Brake Disc Runout
-
0.010" (0.254 mm)
Rear Caliper Piston Bore I.D. 1.191 in (30.251 mm) 1.192 in (30.277 mm)
Rear Caliper Piston O.D. 1.187 in (30.162 mm) 1.186 in (30.124 mm)
GENERAL SPECIFICATIONS
Brake Fluid Type
Polaris DOT 4
Brake Fluid PN 2872189
Brake Fluid Capacity
Up to MAX line inside reservoir
Brake Pedal Free-Play
0.090 in (2.28 mm)
BRAKE SYSTEM
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